PF Mechanical; Wagon Tippler

Position: PF Mechanical (Wagon Tippler)
Location: Harduāganj

Job Description   Job Purpose
To support the  Section Head - Mechanical  in planning, organizing, and coordinating mechanical field operations and maintenance of the Wagon Tippler and associated Material Handling Systems . The role covers wagon tipplers, side arm chargers, track hoppers, apron feeders, dust suppression and extraction systems, hydraulic systems, liners, gates, chutes, conveyors, and all related auxiliaries to ensure safe, reliable, and uninterrupted raw material unloading operations.
The position holder is responsible for implementing and monitoring  preventive, predictive, and condition based maintenance practices , including vibration analysis, thermography, oil analysis, and visual health assessments, to enhance equipment reliability, improve  MTBF , and reduce unplanned breakdowns.
The role involves planning and executing  shutdowns, major overhauls, refurbishment activities, and critical maintenance jobs  in coordination with operations, electrical & automation, OEMs, and contractors, with the objective of minimizing downtime, reducing wagon turnaround time, and ensuring maximum system availability.
Additionally, the position focuses on  optimizing maintenance costs  through effective spare parts planning, inventory control, structured job planning, and  RCFAbased corrective and preventive actions . Strict adherence to  Ultra Tech Cement safety standards, statutory requirements, maintenance SOPs, and WCM practices  is mandatory to achieve Zero Harm, environmental compliance, and consistent operational performance in line with production and logistics targets.
Job Context & Major Challenges
Job Context:

- Aligarh Cement Harduaganj (A unit of Ultra Tech Cement Limited) is located at Village Kasimpur , Tehsil koil Dt. Aligarh (U. P.). It is a grinding & packing unit with an installed capacity of 4.5 MTPA. This unit was commissioned in May
-09 consisting of Close Circuit Ball Mill with High Efficiency Separator, 2X12 spout Packer Machine. It manufactures Ultratech Cement in various Blends. This unit is one of our most modern establishments of Ultra Tech cement Limited. The basic raw material i.e. clinker received from Vikram Cement, Khor (M.P.) and Aditya Cement, Shambhupura (Rajasthan).
The main product is flyash based, which is being sourced from Thermal power station Aligarh and cement is supplied to mainly in Eastern UP .. The plant has a state of the art technology featuring Expert System of DCS with fully equipped modern laboratory to ensure optimum production and consistent quality product, these are the latest equipment in cement grinding process.

1. To reduce the power consumption. 2. To increase the flyash TPH to design capacity
Major Challenges
- 1.Less availability of equipment's for maintenance due to continuous plant operations and high despatches.
2.To ensure optimum availability of Cement mill throughout the year and systematic implementation of maintenance schedule to achieve production targets.
3.To optimise operations to achieve better business results in power consumption, fuel consumption and fly ash consumptions.
Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)
Supporting Actions (Max 1325 Characters)
KRA1
Plant Availability:
Plan, Organize and monitor implementation activities for optimum plant availability
- Execution of preventive & corrective maintenance activities.
- Ensure periodic checking.
- Manpower planning one day in advance for daily jobs.
- Proper Job planning for shutdown jobs.
- Spare parts planning for major shutdown jobs as well as fulfilling day to day basic requirements.
-Interaction with OEM and suppliers for elimination of critical equipment problems.
- Execution of all the major jobs during shutdowns.
- Planning of contractor jobs to be carried out and raise service work order accordingly.
- Proper coordination with other departments.
- Daily monitoring of equipment health and maintaining records.
KRA2
Cost control:
. Reduction in section cost by reducing breakdowns.
. Reduction in section cost by avoiding idle running of equipment.
. Avoid over time and optimum utilization of contract manpower
. Control the handling cost by avoiding Spillage.
KRA3
Management Information System
1.Ensuring timely submission of monthly MIS / Presentations and Reports
2.Ensuring timely submission of Section Provisions like Budget, Flash Cost, Bills, PR, Service Entries etc.
3.Review daily reports and maintains required records regarding operations as requested.
4.Ensuring periodic inspection and checking of all lifting tools and tackles.
KRA4
Focus on SHE (Safety, Health & Environment) along with Sustainability initiatives
Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
Educating team about 'I know my job', 'I know the hazards associated with my job and I applied control measures' & 'I escalate to my senior' among manpower deployed in sections/department manpower including peer, WB & CL manpower
Timely conducting scheduled SO…