Bodyshop - Maintenance Team member

Location: Penukonda

Job Title:

Body Shop Maintenance - Team Member [Shop Floor]

Job Summary:

We are seeking a proactive and detail-oriented Junior Engineer to join our Body Shop Maintenance team. The role demands a high level of commitment toward ensuring equipment reliability, minimizing downtime, and supporting critical maintenance operations within a fast-paced manufacturing environment.

Key Responsibilities – Body Shop Maintenance
Ensure  maximum uptime of Body Shop equipment  including robotic welding lines, presses, conveyors, and automation systems.
Perform  preventive, predictive, and breakdown maintenance  to minimize production interruptions.
Troubleshoot and resolve issues in  robotic systems (welding robots), PLCs, sensors, actuators, and servo systems .
Maintain and support  spot welding systems, MIG/TIG welding equipment, and weld controllers .
Monitor and maintain  hydraulic, pneumatic, and mechanical systems  for optimal performance.
Analyze recurring equipment failures and implement  root cause analysis (RCA)  and corrective actions.
Support  new equipment installation, commissioning, trials, and line ramp-up activities .
Ensure  calibration and alignment  of fixtures, jigs, and welding guns to maintain product quality.
Work closely with production and quality teams to address  process-related issues impacting weld quality and throughput .
Maintain accurate records in  CMMS  including breakdown reports, MTTR, MTBF, and maintenance logs.
Drive  continuous improvement initiatives (Kaizen, TPM, Lean practices)  to enhance equipment efficiency.
Ensure strict adherence to  safety standards, LOTO procedures, and statutory compliance .
Manage  critical spares inventory  and coordinate with stores/procurement to avoid shortages.
Train and guide technicians/operators on  basic maintenance and equipment handling practices .
Support  energy-saving and cost-reduction initiatives  in maintenance operations.

Skills &

Qualifications:

Diploma in Mechanical Engineering or Electrical Engineering (mandatory).
Sound understanding of mechanical, hydraulic, and basic electrical systems.
Exposure to automated systems and controls will be considered an added advantage.
Strong analytical and problem-solving skills with a hands-on approach.
Good communication and interpersonal skills with the ability to work in a team-oriented environment.
High level of attention to detail and accountability in maintenance activities.
Willingness to work in shifts and adapt to a dynamic manufacturing setup.

Tools & Technologies:
Working knowledge of Computerized Maintenance Management Systems (CMMS).
Hands-on experience with hand tools, power tools, and diagnostic instruments.
Familiarity with industrial safety practices and usage of PPE.
Basic proficiency in MS Office (Excel, Word) for reporting and documentation.