Asst. Manager - Quality

Location: Gummidipundi

POSITION/ ROLE

Executive / AM Quality (Line Quality)

LOCATION

Gummidipoondi (Chennai)

DEPARTMENT/ DIVISION

UPBG / Manufacturing

GRADE

Exe / AM

EDUCATION

Diploma / B.E in Mechanical Engineering / HVAC / Production Engineering

EXPERIENCE (Years)

5-10 years of experience in line quality within a manufacturing setup, preferably in HVAC industry or room air conditioning industry

Position Overview

To ensure consistent product quality across the assembly lines of Indoor Units (IDU) and Outdoor Units (ODU) in room air conditioner manufacturing by implementing robust in-line quality systems, driving defect prevention, and supporting continuous improvement initiatives.

ROLE

Key Responsibilities

In-Line Quality Monitoring

Conduct in-process quality checks at critical stages of IDU and ODU assembly.
Monitor parameters such as torque settings, leak tests, electrical safety, and cosmetic finish.
Ensure adherence to standard operating procedures (SOPs) and control plans.

Documentation & Reporting

Maintain inspection records, defect logs, and line audit reports.
Prepare daily quality dashboards and share insights with production and quality teams.
Support internal and external audits with relevant documentation.

Defect Analysis & CAPA

Investigate recurring defects and customer complaints related to line assembly.
Lead root cause analysis and implement corrective and preventive actions (CAPA).
Use tools like 5 Why, Fishbone Diagram, and Pareto Analysis for problem-solving. Process & Product Improvement
Collaborate with production and design teams to improve process capability and reduce in-line rejections.
Drive initiatives for first-pass yield improvement and rework reduction.
Support trials and validations of new models or process changes.

Training & Awareness

Train line operators and supervisors on quality standards, defect identification, and handling procedures.
Promote quality culture through visual aids, quality alerts, and regular feedback sessions.

Safety & Compliance

Ensure compliance with safety protocols during inspections and testing.
Monitor ESD (Electrostatic Discharge) controls and electrical safety checks.

Essential Attributes

Familiarity with IDU/ODU assembly processes and functional testing
Knowledge of ISO 9001, Six Sigma, and lean manufacturing principles

DESIRED ATTRIBUTES

Quality tools, defect analysis, documentation, ERP systems, MS Excel
Strong analytical and communication skills
Ability to work cross-functionally and manage shop-floor quality teams

OPERATIONAL REPORTING

Manager Quality RAC Chennai

FUNCTIONAL REPORTING

Manager Quality RAC Chennai