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Controls Technician

Job in Middlebury, Elkhart County, Indiana, 46540, USA
Listing for: Avero
Full Time position
Listed on 2026-10-03
Job specializations:
  • Manufacturing / Production
    Robotics, Automation & Mechatronics Engineer, Maintenance Technician / Mechanic, Manufacturing Engineer
Salary/Wage Range or Industry Benchmark: 80000 - 100000 USD Yearly USD 80000.00 100000.00 YEAR
Job Description & How to Apply Below

Controls Technician
- Middlebury, IN (Direct Hire)

Position Summary

The Controls Technician will oversee high volume automation manufacturing lines, with a focus on robotic welding systems. This role centers on modifying and troubleshooting FANUC robotic welding equipment, as well as supporting PLCs and HMIs on a newly expanded production line.

Starting Pay Range
  • $80,000/yr.

    - $100,000/yr.
Available Shifts
  • 1st Shift, Monday
    - Friday (6:00 AM - 3:30 PM)
  • 2nd Shift, Monday
    - Friday

** 2nd shift includes off-shift differential = $2.88/hr.**

** Expect 40 - 45 hrs/wk.**

Responsibilities
  • Support new automation systems for a high-volume shelving manufacturing line, with emphasis on robotic welding equipment.
  • Develop, modify, and optimize FANUC robot programs for welding applications
  • Perform robot teaching, touch-ups, and recovery
  • Support rapid program adjustments to address production changes, process improvements, and quality issues.
  • Troubleshoot robot alarms, motion issues, and sequence ladder logic
  • Troubleshoot and modify PLCs, HMIs, and robotics, including modifications to existing code
  • Assists and guides support personnel (Technicians, Maintenance, Tool and Die, etc.) in technical matters as needed.
  • Develops, installs, and maintains optimum processes for the safe manufacture of quality product in a productive manner.
  • Coordinates successful corrections to production problems using sound manufacturing engineering problem-solving techniques and practices
Job Qualifications
  • Hands-on experience with Allen Bradley controls
  • Proficiency in PLC modification and troubleshooting, particularly with Rockwell and Studio 5000 platforms.
  • Troubleshooting experience with FANUC and ABB robotics
  • Ability to diagnose and resolve robot alarms, motion issues, and sequence ladder logic problems in a production environment.
  • Experience working with automation systems, including PLCs, HMIs, and robotic cells in a manufacturing setting.
  • Strong electrical troubleshooting skills
  • Ability to develop plans for accomplishing assigned work and set priorities with a proper sense of urgency.
  • Average to above average PC Skills
Nice-to-Have Skills
  • Knowledge of machine programming systems.
  • Experience troubleshooting HAAS CNC equipment
  • Experience with Siemens or Mitsubishi PLCs/controls
  • Hands-on experience with ABB or Yaskawa robotics
Benefits
  • Company bonus potential.
  • PTO (Paid Time Off) plus paid holidays.
  • Competitive benefits package (Eligible on DAY ONE).
  • Onsite Health Clinic.
  • 401(k) with employer match.
  • Employee Assistance Program.
  • Educational Assistance Program.
  • Career Development Programs.
  • Casual dress.
  • Relocation benefits available, (as applicable).
  • Monday through Friday schedule, onsite
  • Limited off-hour calls as needed to provide support across three shifts.
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