Lean Engineer

Beta Bionics, Inc. is a medical technology company dedicated to bringing innovative type 1 diabetes management solutions to the many, not the few. We are committed to bringing better access to better solutions – and a better life for those living with diabetes – with the world’s first bionic pancreas called the iLet. The iLet Bionic Pancreas is the first and only insulin delivery system that does not require carb counting*, bolusing, correction factors, or pre-set basal rates.

The only number needed to get started with the iLet Bionic Pancreas is a user’s weight – the iLet does the rest. The iLet lets users “Go Bionic” with their diabetes management.

* User must be carb aware.

Successful candidates will be working with highly experienced colleagues, who are amongst the best in their fields. We have a mission-driven, passionate and collaborative culture where you will have a high degree of empowerment and opportunity to make a significant impact.

Responsible for applying Lean manufacturing principles and data-driven methods to improve safety, quality, delivery, cost, and productivity across manufacturing operations. Performs time studies, establishes standard work, balances production lines, and develops staffing and capacity models.
Works directly on the production floor with cross-functional teams to identify waste, address constraints, support real-time resource allocation, conduct line audits, implement improvements, and train employees to sustain results.

[Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Qualified candidates who need a reasonable accommodation with the application process and/or to perform the essential functions of the position should notify the company’s HR contact]

• Conduct time and motion studies to establish accurate cycle times, takt-time requirements, labor standards, and production capacity.
• Analyze work content, demand, staffing, and constraints to balance production lines; monitor real-time output, work-in-process, downtime, attendance, and bottlenecks; and partner with production leaders to relocate labor and resources based on business priorities.
• Develop and improve line layouts, workstation configurations, standardized work, visual controls, and ergonomic methods to reduce waste and improve operator effectiveness.
• Conduct routine line audits focused on standardized work, 5S, staffing, material flow, productivity, and process discipline; document findings and track corrective actions to closure.
• Lead or support Lean improvement activities using tools such as value-stream mapping, Kaizen, 5S, waste analysis, standard work, visual management, and setup reduction.
• Analyze cycle time, throughput, labor efficiency, yield, scrap, downtime, and Overall Equipment Effectiveness (OEE) to identify trends and improvement opportunities.
• Apply Lean Six Sigma methods, including DMAIC, root cause analysis, and statistical analysis, to resolve recurring issues and reduce variation.
• Develop training materials and provide hands-on training and coaching to operators, leads, supervisors, and support personnel on standard work, Lean tools, and new processes; verify training effectiveness and sustained adoption.
• Partner with Quality and Engineering to assess, document, approve, and implement improvements in accordance with the Quality Management System; support new product introductions, ramp-up, and process transfers.
• Maintain project plans, action logs, and benefit tracking, and communicate progress, risks, and results to stakeholders and management.
• Perform other duties as assigned.

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