Sr. Controls Engineer

Job Title:

Sr. Controls Engineer

Location:

Jacksonville FL.

Duration:
Long Term

Client: J&J Vision

Johnson & Johnson Vision requires a Senior Control Systems Engineer to support the development, deployment, and sustainment of automated manufacturing systems used in the production of medical device products. The engineer will lead automation initiatives, ensure system reliability and compliance, and provide technical leadership across multiple engineering disciplines. This role supports both new equipment introduction and continuous improvement of existing automated systems.

The engineer will be responsible for delivering automation and control system solutions across the full project lifecycle, including design, programming, integration, validation, and longterm support. Work will be performed in a medical device regulated environment and must comply with internal procedures, GAMP 5, and GxP Standards as the apply to the medical device industry.

3.1 Automation System Development

Design, develop, and implement automation and control systems for manufacturing equipment, including PLCs, HMIs, SCADA, motion systems, and custom software.

Create system specifications, functional requirements, design documentation, and test plans.

Develop PLC logic, HMI interfaces, robot programs, and supporting software tools.

Conduct simulation, bench testing, and on equipment commissioning.

3.2 System Support & Compliance

Troubleshoot, maintain, and optimize automated systems to ensure uptime, reliability, and product quality.

Develop documents and perform system validation activities (IQ/OQ/PQ) in accordance with GAMP 5 GxP standards for Medical Device Manufacturing and internal quality procedures.

Ensure all automation changes are documented, reviewed, and compliant with regulatory requirements.

3.3 Technical Leadership & Collaboration

Lead project execution activities, including task planning, technical oversight, and mentoring of junior engineers.

Collaborate with Manufacturing, Quality, Validation, IT, OT, ETD, and R&D to define requirements and deliver integrated automation solutions.

Provide technical guidance and rootcause analysis for automation related issues impacting production.

3.4 Integration & Digital Systems

Lead integration of manufacturing equipment with enterprise level systems such as MES, ERP, data historians, and serialization/traceability platforms.

Evaluate and implement peripheral technologies including vision systems, barcode readers, load cells, and laser marking systems.

3.5 Customer & Stakeholder Engagement

Interface with internal customers to understand technical needs, propose solutions, and ensure successful project delivery.

Assess existing technologies and processes to identify opportunities for improvement and modernization.

4.1 Experience

5
-10 years of experience in automation, controls, or manufacturing engineering.

Experience In Medical Device Or Pharmaceutical Manufacturing Strongly Preferred.

Demonstrated experience delivering automation projects in regulated environments.

4.2 Technical Skills

Advanced proficiency with Allen Bradley / Rockwell Automation PLCs (Control Logix, Compact Logix).

Experience with industrial robot programming (Epson, Mitsubishi, Fanuc, Denso, or equivalent).

Proficiency in Factory Talk View SE/ME HMI development.

Handson experience with Cognex vision systems and industrial laser marking systems (e.g., Domino).

Familiarity with industrial communication protocols, motion control, and safety systems.

Working knowledge of object oriented programming (Python, C++, Java) for automation support tools or data processing.

4.3 Soft Skills & Professional Attributes

Strong analytical and problem solving skills.

Ability to lead cross functional teams and manage multiple projects simultaneously.

Excellent communication and documentation skills.

Self motivated, organized, and capable of delivering high quality work with minimal supervision.

4.4 Specific Support Activities

Software Technical Lead for MS01 (Multiple SKU) new line installation.

Troubleshooting Allen Bradley Control Logix PLC bugs and nonconforming logic.

Troubleshooting MES level systems, including Device wise and Factorytalk View SE.

Troubleshooting sensors, servos, robots, and more.

Interfacing with Japan (TAM), and German (Koch/Harro Hofliger) contractor during MS machine SAT.

The Engineer Will Be Expected To Deliver

Complete automation system designs, specifications, and…