Test Engineer

The Technology team of R&D Americas, located in Kennesaw Georgia, is seeking a Test Engineer in Surface Treatment and Corrosion testing laboratories. This position plays a critical role in the laboratories that handle lab testing, developing, operating and maintaining test equipment, resolving equipment issues, designing and implementing of next generation capabilities to improve existing setup. R&D Americas performs R&D projects and delivers innovation in advanced aluminum alloys with special surface characteristics that meet Novelis customers’ requirements and supports Novelis manufacturing plants worldwide.

The laboratories have a fully equipped corrosion laboratory dedicated specifically to adhesive/aluminum bond durability in extreme conditions. The Corrosion Labs includes 12 humidity chambers, two salt-spray chambers, and three environmental spray chambers.

The incumbent will work closely with Surface/Corrosion scientists to conduct research work that would include experiments, testing, data interpretation and data analysis of the samples through various laboratory tests such as neutral salt spray, G85-A2, bond durability testing; surface treatment test such as surface cleaning, chemical pretreatment, anodization and surface chemical coating processes and characterization techniques. A successful candidate will develop an in-depth knowledge of specialized surface treatment/corrosion testing, while providing technical expertise/support to routine tests and non-routine experiments.

• This role is a full-time on-site role.
• Individual pay will vary based on qualifications, experience, and performance. In addition to base salary, this position includes participation in a short-term incentive plan.

• Prepare samples for Surface treatment/Corrosion testing according to request or method specifications for tests
• Conduct Surface treatment/Corrosion testing for research projects and implement design of experiments with high quality and minimal guidance. Compile lab reports with data analysis and interpretation.
• Perform and develop thorough understanding of routine tasks in the Surface Treatment/Corrosion labs, developing specialization in these areas.
• Apply working knowledge and in-depth understanding of surface treatment and corrosion testing to contribute to the technical feasibility analysis for projects and provide technical guidance.
• Use lab management software to plan and complete specific task requests for various Surface/Corrosion work packages - communicate task updates to partners.
• Use equipment in a safe operating manner and in compliance with Novelis safety standards. Ensure Standard Operating Procedures and Quality System protocols are followed when operating lab equipment.
• Identify and correct hazards or unsafe practices in immediate work area or routine tasks or identify to supervisor or site EHS lead.
• Use the application of standard scientific practices, principles, theories, concepts and techniques to ensure quality.
• Work with teams to identify improvements or modifications to equipment and processes to enhance effectiveness, accuracy, and efficiency.
• Develop new testing capabilities (new equipment) and testing methods. Prepare Work Instructions and maintain proper documentation.
• Engineering Degree in Materials Science, Metallurgical/Chemical Engineering, Chemistry or relevant field of study.
• 3 to 5 years’ experience performing routine tasks and non-routine experiments in specific Surface treatment/Corrosion testing and sample preparation.
• Knowledge and understanding of good safe lab practices.
• Knowledge of chemical handling and chemical mixing
• Broad experience with testing and measuring equipment, and laboratory testing tools. Mechanical proficiency and enjoy hands‑on work.
• Experience in designing and implementing new capabilities within the Surface Treatment and Corrosion testing labs
• Ability to coordinate and prioritize responsibility; must be able to manage multiple tasks without compromising the quality of work and data
• An interest in critical thinking, problem solving and attention to details; strong communication (verbal/written) and presentation skills for reporting to…