Manufacturing Engineer

The Manufacturing Engineer will play a critical role in improving our manufacturing operations across machining, sheet‑metal fabrication, and assembly. The engineer will focus on building robust and repeatable processes, resolving technical issues, reducing cost of goods sold (COGS), and collaborating with internal teams and our aerospace customers on quality and technical matters. This is a hands‑on, technical role that bridges engineering, production, quality, and customer interface.

• Lead root‑cause investigations for manufacturing quality issues (yield losses, scrap, rework, non‑conformances) in machining, sheet‑metal fabrication, and assembly.
• Develop, implement, and optimize manufacturing processes and work instructions to improve repeatability, reduce cycle times, and minimize cost.
• Design and specify production tooling, fixtures, inspection jigs, and gauges to support manufacturing and quality control.
• Utilize CAD systems (e.g., CATIA or equivalent) to model tooling, fixtures, process layouts, and assist engineering in part design for manufacturability (DFM).
• Collaborate with machining, fabrication, and assembly teams – including programming, setup, and operator training – to ensure processes are robust and capable.
• Drive cost‑reduction initiatives through process improvement, material usage optimization, scrap/rework reduction, and efficient tooling design.
• Establish, monitor, and improve key process metrics (e.g., process capability Cp/Cpk, first‑pass yield, throughput, scrap rate, cost per part).
• Work directly with aerospace customers (internal or external) on quality and technical issues: respond to customer Q & NCRs, support customer audits and reviews, lead corrective/preventive actions (CAPAs), ensure customer requirements and specifications are met.
• Support design engineering by providing manufacturability feedback, tooling/fixture feedback, tolerance stack‑up support, and suggestions for cost‑effective designs.
• Participate in continuous improvement programs (Lean, 5S, Six Sigma) and lead small projects to improve process flow, reduce waste, and enhance safety and ergonomics.
• Document and maintain process flows, engineering change notices (ECNs), control plans, FMEAs, inspection plans, and ensure compliance with aerospace quality standards (such as AS9100).
• Stay current on machining/fabrication/assembly technologies and best practices in aerospace manufacturing and propose upgrades or improvements when appropriate.

• A bachelor's degree in Engineering, Mechanical Engineering, Aerospace Engineering, or related field.
• A minimum of five (5) years of Manufacturing Engineering experience within the aerospace or similar high‑precision sector, involving machining, sheet‑metal fabrication, and assembly processes.
• Certification in Lean / Six Sigma (Green Belt or above) preferred.
• Experience working with statistical process control (SPC), MSA (Measurement System Analysis), GD&T (Geometric Dimensioning & Tolerancing) preferred.
• Experience in customer‑facing quality roles (NCR resolution, customer audits, supplier quality interface).
• Experience with ERP/MRP systems and manufacturing data systems (e.g., Infor, SAP, or equivalent).

• Demonstrated analytical, problem‑solving, and critical thinking abilities to handle unexpected challenges and make decisions appropriately.
• Commitment to maintaining confidentiality, securing customer documents and company records, and demonstrating integrity in communications and actions.
• Professional verbal and written communication skills (English) are essential.
• Strong communication skills and ability to interface effectively with internal teams and external customers.
• Proficiency in Microsoft Office applications including Outlook, Excel, PowerPoint, Word.
• Hands‑on experience with CAD software preferably CATIA (Part Design, Generative Shape Design, Drafting) and/or equivalent systems.
• Demonstrated ability to design production tooling, fixtures, inspection jigs/gauges.
• Solid understanding of machining/fabrication processes (milling, turning, grinding, bending, forming, welding, rivet/fasten,…