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Lean & Continuous Improvement Technician

Job in Northern, Floyd County, Kentucky, USA
Listing for: Johnson Controls, Inc.
Full Time position
Listed on 2026-10-09
Job specializations:
  • Manufacturing / Production
    CAD/ AutoCAD/ Mechanical Design, Manufacturing Engineer, Lean Manufacturing / Six Sigma
Salary/Wage Range or Industry Benchmark: 42000 - 64000 USD Yearly USD 42000.00 64000.00 YEAR
Job Description & How to Apply Below

Shift 1 (5am
-1:30PM)

What you will do

The Business Systems Technician (Moonshiner) is a hands-on Lean prototyping technician responsible for rapidly designing, fabricating, and testing low-cost solutions that support process improvement, 3P (Production Preparation Process) activities, and Kaizen events. This role operates within the "moonshine shop", a dedicated space for creative experimentation, and transforms conceptual Lean ideas into physical prototypes that can be tested on the shop floor.

How

you will do it
  • Build low cost, rapid prototypes using available materials to support Lean improvements, ergonomic enhancements, and equipment modifications.
  • Translate conceptual ideas from Kaizen teams into functional mock ups for evaluation and iteration.
  • Support 3P events by constructing models, fixtures, layout mock ups, and process simulations.
  • Collaborate closely with the Lean Technical Specialist to ensure prototypes align with Lean principles, safety standards, and operational requirements.
  • Conduct try storming (rapid experimentation) to validate concepts before full scale implementation.
  • Maintain the moonshine shop, including tools, materials, safety protocols, and documentation.
  • Provide hands on support during Kaizen events, Gemba walks, and problem solving activities.
  • Participate in continuous improvement initiatives and contribute creative, practical solutions.
What we look for

Required

  • Strong mechanical aptitude and hands on fabrication skills (wood, metal, plastics, fasteners, simple electrical).
  • Experience in manufacturing, maintenance, or technical trades preferred.
  • Ability to interpret sketches, simple drawings, and conceptual ideas.
  • Creative problem solver with a bias for action and experimentation.
  • Familiarity with Lean principles (5S, waste elimination, flow, ergonomics) is an asset.
  • Comfortable working in a fast paced, iterative environment with minimal supervision.
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