Process Quality Engineer

** Process Quality Engineer
** We are seeking a proactive and innovative Process Quality Engineer to join our Operations team. This role bridges production, engineering, and quality with a focus on ownership of production lines, problem-solving, statistical analysis, and process innovation. The Quality Engineer will partner with cross-functional teams to ensure high-quality product delivery, scalable processes, and continuous improvement initiatives aligned with Quality standards and company objectives.

** Key Responsibilities**
* ** Quality Assurance:**  + Define critical-to-quality (CTQ) parameters and establish clear pass/fail criteria in collaboration with the R&D and process engineering teams.  + Develop, implement, and execute incoming, in-process/final quality control plans for raw materials, chemical formulations, and finished composite assemblies.  + Conduct Measurement System Analysis (MSA) and gauge R&R studies to validate the accuracy and reliability of all testing and inspection equipment.
* ** Process Monitoring & Statistical Control:**  + Own the Process FMEA (Failure Mode and Effects Analysis), leading cross-functional teams to identify, evaluate, and proactively mitigate manufacturing risks.  + Implement Statistical Process Control (SPC) across pilot and commercial production lines to monitor manufacturing stability and yield.  + Analyze manufacturing data to identify trends, process drifts, and opportunities for continuous improvement.
* ** Non-Conformance & Root Cause Analysis:**  + Lead cross-functional investigations into non-conformances (NCRs), out-of-specification (OOS) results, and customer returns.  + Drive structured problem-solving methodologies (e.g., 8D, 5 Whys, Fishbone diagrams) to identify root causes.  + Design, execute, and verify Corrective and Preventive Actions (CAPA) to prevent recurrence.
* ** Quality Management Systems (QMS):**  + Assist in building, auditing, and maintaining compliance with ISO 9001 and potentially IATF 16949 standards.  + Write, review, and control Standard Operating Procedures (SOPs) and work instructions.  + Conduct internal audits and collaborate with external auditors and suppliers on quality standards.
* ** Supplier Quality:**  + Collaborate with supplier quality teams to qualify new suppliers and raw materials.  + Review supplier quality documentation (CoAs, SPC data) and conduct supplier performance reviews.
** Required Qualifications
*** Bachelor's degree in engineering (e.g., electrical, manufacturing), or general science (e.g., chemistry) or a related field AND 3+ years of related experience OR master’s degree in engineering (e.g., electrical, manufacturing), or general science (e.g., chemistry) or a related field AND 1+ years of related experience
* *
* Experience:

** 3+ years of direct experience in quality engineering within an advanced manufacturing environment (e.g., composites, adhesives, semiconductors, chemicals, aerospace, automotive, or similar).
* ** Technical

Skills:

**  + Strong proficiency in applying quality methodologies and tools (SPC, FMEA, Control Plans, MSA/Gage R&R, DoE).  + Experience writing SOPs and maintaining documentation within an established QMS.  + Hands-on experience with laboratory testing equipment and industrial metrology.
* ** Problem Solving:
** Demonstrated expertise in root cause analysis and implementing effective CAPAs.
* ** Communication:
** Excellent technical writing and verbal communication skills, with the ability to present complex quality data clearly to engineering and management teams.
** Preferred Qualifications
*** Direct experience in lithium-ion or lithium-sulfur battery manufacturing, cell testing, or nanomaterials processing.
* Six Sigma Green Belt or Black Belt certification.
* Experience with ISO 9001:2015 and/or IATF 16949 compliance and auditing.
* Proficiency in data analysis software (e.g., JMP, Minitab, Python, or SQL).
* ASQ Certified Quality Engineer (CQE) credential.