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Director of Continuous Improvement

Job in Lake Forest, Lake County, Illinois, 60045, USA
Listing for: Reynolds Consumer Products
Full Time position
Listed on 2025-10-20
Job specializations:
  • Management
    Operations Manager
  • Engineering
    Operations Manager
Salary/Wage Range or Industry Benchmark: 125000 - 150000 USD Yearly USD 125000.00 150000.00 YEAR
Job Description & How to Apply Below

Overview

Join Reynolds Consumer Products… and drive your career across a world of opportunities. We provide growth-oriented job opportunities with competitive salaries and benefits in a dynamic, high-performance organization. We are seeking a Director of Continuous Improvement to join our team located at our corporate headquarters in Lake Forest, IL (or a plant location).

Responsibilities
  • Lead the Business Unit (BU) in achieving operational excellence by driving safety, efficiency, productivity, and disciplined process execution supported by world-class performance measures.
  • Be a key architect of the BU’s Continuous Improvement and Digital Factory strategy, leveraging best practices across all manufacturing sites to advance the Boundless Operating System at Reynolds Consumer Products (RCP).
  • Manage the CI savings budget across the Business Unit, ensuring targets are realistic and deliver measurable value back to the business.
  • Plan and oversee tactical projects to improve existing processes, including developing schedules and budgets; ensure cost-benefit analyses are completed to define the financial, business, and industry impacts of initiatives.
  • Support business leaders in building medium- and long-term CI strategies that align with and deliver the projected CI savings budget.
  • Serve as a subject matter expert for the core pillars of the Boundless Operating System, providing training and guidance to ensure sustained results and successful adoption of the PEPS process.
  • Design and deploy the digital manufacturing (IoT) strategy, coaching plant teams on implementation and enabling sustainable performance improvements.
  • Drive process and systems improvements across plants, implementing programs that deliver ongoing, long-term benefits.
  • Monitor and evaluate the performance of CI programs and initiatives, measuring progress against goals and acting as a catalyst for change within the organization.
  • Ensure optimal performance of existing processes, achieving continuous year-over-year reductions in conversion costs.
  • Lead CI initiatives including Kaizen events in 5S, SMED, TPM, VSM, PDCA, and A3 problem solving.
  • Promote Lean methodologies such as Kaizen, 5S, Standard Work, Daily Management, Layered Audits, and Business Plan Development to eliminate waste and embed a culture of continuous improvement.
  • Advise and influence senior leadership on business transformation, organizational effectiveness, performance results, and change management, addressing both complexity and business impact.
  • Lead and develop teams, providing coaching, mentorship, and evaluation to associates at all levels of experience.
  • Design and deliver Lean training across all organizational levels, reinforcing operational excellence standards.
  • Collaborate with cross-functional teams, including management, engineering, and operations, to align manufacturing capabilities, production schedules, and business requirements with process improvements.
  • Ability to travel 50-60%.
Qualifications
  • BA/BS degree in Engineering, Supply Chain or related field.
  • 10+ years of related professional Manufacturing with experience in Continuous Improvement and Operations.
  • 3+ years in a leadership role focused on continuous improvement or operational excellence.
  • Lean Six Sigma Black Belt strongly preferred.
  • Previous experience with Automation and SAP strongly preferred.
  • Proficient in Microsoft Office Suite, with advanced expertise in Excel.
  • Exceptional written, verbal, and presentation skills, with the ability to influence and communicate effectively at all organizational levels.
  • Highly self-motivated and adaptable, able to thrive in a fast-paced environment with multiple priorities and stakeholders.
  • Strong analytical and organizational skills, with keen attention to detail.
  • Proven project management experience, capable of leading multiple initiatives from planning through successful execution.
  • Flexible and dependable, able to adjust schedules to meet critical business deadlines.
  • Collaborative team player, committed to contributing to high-performing, cross-functional teams.
Compensation and Benefits
  • Posted Salary Range: USD $ - USD $ /A
  • Bonus Eligibility:
    Role is eligible for 25% annual…
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