Tooling Engineer, Castings

Join to apply for the Tooling Engineer, Castings role at Tesla
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What to expect from this role in our Fremont Castings department.

The Tooling Engineer leads all tooling engineering activities for the assigned part numbers and related components. Leads process development of all new dies until parts are fully validated for production. Manages die build projects and ECO implementation projects, working with cross-functional teams.

• Responsible for Engineering of Cast and Trim dies for all assigned High Pressure Die-cast components
• Proficient in die design with optimized runner & gate, thermally balanced inserts, and highest possible vacuum efficiency to produce structural components using water free lube
• Manage die suppliers using project management best practices during die build programs, keeping project within time and budget
• Lead die builds, design approvals and die buy offs from Tesla Tooling Engineering
• Responsible for process development of all new dies produced for Tesla Casting operation until production process parameters are established
• Create process documentation of all new dies/inserts using standard Tesla format; create required work instructions and documentation
• Involve in DFM process with Tesla product design team for new and existing parts
• Able to provide simulation models and read simulation reports with good understanding of flow simulation software such as Magmasoft & Flow 3D
• Optimize tooling performance by utilizing applicable surface coatings and materials to improve die life and reduce/eliminate soldering
• Perform dimensional analysis; implement corrective actions to improve dimensional capability and complete understanding of casting tolerances and GD&T

• Degree in Engineering or equivalent experience
• Related experience in the High-Pressure Die-castings in the automotive industry
• Proficient in Die Design with experience in gating and thermal design
• Proficient in 2D and GD&T
• Experience with 3D modelling with proficiency in CATIA V5
• Experience with flow simulation software
• Knowledge in lean manufacturing
• Strong project management skills

• Compensation: $72,000 - $151,200 annual salary + cash and stock awards + benefits
• Aetna PPO and HSA plans with multiple medical options
• Dental and vision plans with low or zero paycheck contribution options
• Health Savings Account (HSA) contributions when enrolled in a high deductible medical plan
• Flexible Spending Accounts (FSA) for healthcare and dependent care
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company-paid life Insurance, AD&D, and short/long-term disability
• Employee Assistance Program
• Sick and vacation time, holidays, and flexible scheduling for salaried positions
• Back-up childcare and parenting support resources
• Voluntary benefits including critical illness, hospital indemnity, accident insurance, and more
• Tesla Babies program and commuter benefits
• Employee discounts and perks program

Seniority level:
Entry level
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Employment type:

Full-time
• Job function:
Engineering and Information Technology
• Industries:
Motor Vehicle Manufacturing, Renewable Energy Semiconductor Manufacturing, and Utilities