Principal Controls Engineer – ASRS

Job Title

Controls Engineer – Automated Storage & Retrieval Systems (ASRS)

12+ Months - Onsite

Our client is seeking a highly experienced Senior Controls Engineer (SME level) to support, maintain, and optimize Shuttle-based ASRS systems for tote and pallet handling (non-Kardex). This role is essential for ensuring high system uptime, improving automation reliability, and driving continuous improvement across a large-scale automated warehouse environment.

The ideal candidate will bring 10–15 years of experience, advanced technical expertise in controls engineering, PLC programming, and deep exposure to multiple ASRS warehouse management systems.

• Provide senior-level controls engineering support for Shuttle-based ASRS warehouse systems (totes and pallets).
• Troubleshoot, maintain, and optimize PLCs, SCADA systems, conveyors, shuttles, and other automated material-handling equipment.
• Collaborate with operations, maintenance, IT, and warehouse engineering teams to ensure seamless integration between ASRS, WCS, and WMS platforms.
• Lead root‑cause analysis and develop long‑term corrective actions for recurring system or controls issues.
• Support system commissioning, testing, upgrades, and modifications to ASRS equipment and controls.
• Create, update, and maintain electrical schematics, control system documentation, and programming logic.
• Ensure compliance with safety, regulatory, and operational standards.
• Partner with OEMs, integrators, and vendors to resolve complex technical issues and enhance system performance.
• Provide SME‑level guidance for future automation expansions, retrofits, and facility upgrades.

• Bachelor’s degree in Electrical Engineering, Mechatronics, Controls Engineering, or related field (or equivalent experience).
• 10–15 years of experience in controls engineering within automated warehouse or manufacturing environments.
• Proven experience with ASRS shuttle systems (non‑Kardex), conveyors, pallet/tote‑handling automation, and large automated distribution facilities.
• Strong hands‑on PLC programming experience (Siemens, Allen‑Bradley, or similar).
• Knowledge of industrial communication protocols such as Profinet, Ether Net/IP, OPC, etc.
• Experience with WCS/WMS integration and related warehouse automation technologies.
• Advanced troubleshooting skills in high‑speed, high‑availability automated operations.
• Strong understanding of safety systems (interlocks, E‑stops, safety PLCs, functional safety requirements).
• Ability to work in a fast‑paced, 24/7 operations environment, including on‑call or shift‑based support.
• Excellent communication and cross‑functional collaboration skills.