Molding - Thermoforming Process Technician

Molding - Thermoforming Process Technician

Join to apply for the Molding - Thermoforming Process Technician role at Polytainers Inc.

As a growing facility with a rich, 52-year history, Polytainers is looking for a Thermoforming Process Technician to help drive and improve our thermoforming capabilities!

• Machine Start-Up Duties:
  Successful startup of Extruder, Thermoformer and the rest of the Thermoforming line components.
• Troubleshoot process to produce quality parts at Standard cycle times and obtain QC part approval.
• Verify the standard operating conditions to ensure product quality requirements.
• Document and communicate any changes needed in the standard operating conditions and Standard Operating Procedures (SOPs) and other documentation.

• Technical Support:
  Work collaboratively with Tool Room and Maintenance to ensure plans are in place for proactive preventive measures that ensure efficiency, minimize overtime and minimize machine downtime.
• Demonstrate a proactive mindset by (1) anticipating possible machine issues and addressing these in a timely manner and (2) considering future planned TF production needs and measures to prepare for them.
• Lead troubleshooting efforts of Thermoforming line quality issues by root cause determination.
• Change molds and inserts based on Production schedule or as instructed by leadership when necessary.
• Lead new product launches by determining machine and process parameters to produce desired results.
• Assist in determination and verification of machine and process standard operating conditions and Master set-up sheets.
• Assist in machine and mold upkeep from housekeeping and maintenance standpoints by determining requirements and by participating in the execution of the same.
• Proactively identify process improvement opportunities to improve safety, quality and efficiency.
• Proactively engage in and actively participate in CI initiatives and opportunities.

• Product Quality:
  Measure produced parts and ensure compliance to First off and other established quality standard processes.
• Make necessary process adjustments to ensure parts conform to established standards.
• Follow Quality procedures and instructions.

• Documentation:
  Calculate and complete the shift attainment figures.
• Document downtime reasons on the attainment boards.
• Document shift technical issues in the provided log book and attainment boards.
• Ensure line inspection reports are completed by both the Thermoforming Operator and Packers.
• Recommend updates to SOPs and other documentation.

• Training:
  Participate in new products training.
• Provide hands-on training to Thermoforming Operators using SOPs.
• Teach troubleshooting techniques to Thermoforming Operators.
• Provide guidance and coaching and escalate to manager where necessary for non-compliance or poor performance.

Educational Requirements: High school diploma required. Community college certificate/diploma from Injection Molding Institutes preferred or equivalent experience.

Minimum Experience/Field: Minimum 3 years’ experience in a Thermoforming operations environment.

Courses

Required:

Certificate from plastics training facilities preferred.

Computer

Skills:

Good PC skills including working knowledge of Microsoft Office applications.

Additional Certificates/Diplomas:

Licenses/Permits

Required:

Physical Requirements:

Communication

Skills:

Fluent in English with good verbal and written communications skills.

Additional Education/Experience/

Skills:

Mechanical aptitude and strong troubleshooting skills. Has previously written SOPs for improvements surrounding Thermoforming processes and quality control.

• Ability to anticipate and handle challenging situations effectively, seeking input and involving others when possible
• Subject matter expert for Thermoforming operations.
• Consistently uses good judgement while decision making, analyses problems from different angles to seek alternatives before determining best solutions
• Demonstrates a strong sense of urgency, assuming responsibility without being asked in order to achieve results
• Outstanding interpersonal and people management skills.
• Strategic thinker with the ability to develop and implement solutions at a tactical level.
• Demonstrated strong planning and organizational skills.
• Thorough knowledge of Lean Manufacturing tools and applications.

Polytainers is proud to be an Equal Employment Opportunity employer. Polytainers is committed to diversity and inclusivity in employment and welcomes applications from qualified individuals of diverse backgrounds. Polytainers is also committed to providing accommodations for people with disabilities. If you require an accommodation, we will work with you to meet your needs.

• Mid-Senior level

• Full-time

• Management and Manufacturing

• Packaging and Containers Manufacturing

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