Composite Structural Engineer - Product Design & Analysis
Listed on 2026-10-13
-
Engineering
Product Engineer, Mechanical Engineer, Manufacturing Engineer, Materials Engineering
Job Summary
We are seeking a Composite Structural Engineer to support the design, development, analysis, testing, and manufacturing of structural products in a fast-paced engineering environment. The ideal candidate will have strong experience with Solid Works, product design, GD&T, DFMEA, FEA, DFM, material selection, and product testing, along with hands-on manufacturing and troubleshooting capabilities. This role will work closely with cross-functional engineering and manufacturing teams to develop innovative, cost-effective products, evaluate failure modes, perform structural analysis, conduct functional testing, and drive projects from concept through completion.
Experience with sheet metal, plastics, casting, composites, and Value Engineering/VAVE is highly desirable.
Key Responsibilities
- Design and develop composite/structural products from concept through production.
- Create and modify 2D drawings and 3D models using Solid Works.
- Perform tolerance stack-up, GD&T, DFMEA, and FEA analysis.
- Apply engineering principles, hand calculations, and handbook methods to product design and analysis.
- Develop designs using sheet metal, plastics, casting, and other manufacturing processes.
- Select appropriate metal and polymer materials based on product requirements.
- Build prototypes and test samples for product validation.
- Develop test procedures and conduct functional and performance testing.
- Analyze test results and correlate findings with product performance.
- Identify and evaluate failure modes, failure margins, and potential design risks.
- Troubleshoot product and manufacturing issues and recommend corrective actions.
- Support Value Engineering/VAVE and cost-reduction initiatives.
- Work closely with manufacturing and cross-functional engineering teams.
- Manage projects independently from initial concept through completion.
- Prepare technical documentation, reports, spreadsheets, and databases.
- Support a fast-paced manufacturing environment and travel up to 10% overnight as required.
- Product Design & Development
- Composite/Structural Engineering
- Solid Works
- 2D Drawing & 3D Modeling
- PDM
- GD&T
- Tolerance Stack-Up
- DFMEA
- FEA
- DFM
- Product Testing & Validation
- Failure Mode & Failure Analysis
- Hand Calculations
- Material Selection
- Sheet Metal
- Plastics/Plastic Molding
- Casting
- Manufacturing Processes
- Value Engineering (VAVE)
- Cost Reduction & Costing
- Prototype/Test Sample Development
- Test Equipment Operation
- Microsoft Excel, Word & Outlook
- Problem Solving & Root Cause Analysis
- Project Management
- Cross-Functional Collaboration
- Strong Written & Verbal Communication
Bachelor's degree in Mechanical Engineering, Structural Engineering, Materials Engineering, Composite Engineering, or a related engineering field preferred.
Equivalent combination of relevant engineering education and hands-on product design/manufacturing experience may be considered.
Practical experience with product design, structural analysis, manufacturing, and testing is highly preferred.
(If this job is in fact in your jurisdiction, then you may be using a Proxy or VPN to access this site, and to progress further, you should change your connectivity to another mobile device or PC).