Materials Scientist - Forensic Engineering

Founded in 2005, AEI Corporation (Advanced Engineering Investigations) is a worldwide leader in forensic engineering and consulting. Headquartered in Littleton, Colorado, the company’s team is made up of licensed engineers, fire investigators, and industry experts with extensive combined experience in forensic analysis and investigation, covering areas such as fires and explosions, electrical and mechanical failures, carbon monoxide and chemical incidents, materials forensics.

AEI provides investigation support and expert testimony for our clients, including law firms, insurance companies, utilities, energy industry stakeholders, product manufacturers, and a variety of fortune 500 companies.

From the beginning, AEI’s mission has been to deliver objective, technically sound answers for clients facing complex engineering and standard of care questions. Our work spans the full lifecycle of the forensic investigation — from on-site examination and artifact collection to laboratory testing, analysis, technical report preparation, and expert testimony.

AEI is currently seeking a materials scientist/metallurgist to join our professional staff. The candidate hired will conduct forensic investigations involving field work, laboratory examinations, testing, and research. The ideal candidate will have experience in the following areas:

• Fracture & failure analysis of metals, plastics, polymers, and elastomers
• Corrosion science
• Plastics, polymers, elastomers & other composite materials
• Metallurgical examination techniques including radiography, scanning electron microscopy (SEM), energy dispersive x-ray spectroscopy (EDS), metallographic weld examination, and chemical analysis, hardness, and tensile testing
• Plastic, polymer, and elastomer examination techniques
• Forensic investigative protocol/experience, or forensic investigations
• Technical report preparation
• Expert testimony

• Bachelor’s degree in materials science, materials engineering, metallurgical engineering, or a closely related discipline.
• At least five years of relevant experience in materials analysis, failure analysis, laboratory testing, or industrial investigations.
• Strong understanding of material properties, manufacturing processes, and failure mechanisms, including fracture, fatigue, corrosion, wear, and thermal degradation.
• Experience investigating failures involving metals, alloys, polymers, ceramics, composites, or other engineered materials.
• Proficiency in optical microscopy, scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDS), including interpretation of results.
• Experience with specimen preparation, metallography, fractography, and mechanical testing.
• Ability to develop testing protocols, evaluate competing failure hypotheses, and reach conclusions supported by physical evidence and scientific analysis.
• Ability to interpret engineering drawings, material specifications, manufacturing records, and applicable technical standards.
• Strong technical writing skills, with the ability to prepare clear, well-supported reports and explain complex findings to nontechnical audiences.
• Excellent organization and attention to detail, including accurate laboratory records, photographic documentation, and evidence tracking.
• Ability to manage multiple projects, meet deadlines, and work independently and collaboratively with engineers and investigators.
• Commitment to scientific objectivity, professional ethics, laboratory safety, and proper evidence preservation.

• Master’s degree or Ph.D. in materials science, metallurgy, or a related discipline.
• Prior experience in forensic consulting, litigation support, product liability investigations, or insurance-related failure…