Dyno Technician

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Product Creation and Industrialization (PC&I) brings together Ford’s vehicle, electric, digital and design teams with our global manufacturing system. Working as one end-to-end organization, we turn ideas into high-quality vehicles, software and experiences across gas, hybrid and electric, designed around what customers need.

In this position...
The Dyno Test Technician will support vehicle testing and validation activities within a chassis dynamometer laboratory. This individual will be responsible for preparing vehicles for testing, operating and maintaining dynamometer systems, executing test cycles, troubleshooting equipment issues, and supporting electrical instrumentation activities.

The ideal candidate has prior experience operating vehicle dynamo meters, understands environmental test cell operations, and can independently support day-to-day dyno testing. While EV experience is a plus, the primary requirement is strong dyno experience and a solid technical foundation in vehicle testing and electrical systems.

• The position start time is TBD but will most likely be a Second Shift role and will start as swing shift with varying start and end times as we develop our program in the Lab. So, flexibility is key.
• A need to be able to come in early and stay late (based on a TBD start time/schedule) as well as overtime work will be required when needed based on program and testing needs
• Weekend work is always a potential need during busy or critical times

• Operate and support chassis dynamometer testing of prototype and production vehicles
• Prepare dynamometer systems for testing, including warm-up procedures and equipment setup
• Load, position, restrain, and remove vehicles from the dyno safely and efficiently
• Execute test cycles and drive traces using AVL dyno control systems
• Monitor test execution and ensure adherence to established procedures
• Troubleshoot test cell, vehicle, instrumentation, and dyno-related issues
• Perform basic dyno maintenance, calibrations, and equipment inspections
• Function as the first line of support before engaging equipment vendors for troubleshooting
• Ability to read and interpret electrical schematics and wiring diagrams
• Assist with installation and modification of test harnesses and instrumentation
• Support high-voltage vehicle testing activities while understanding High Voltage Safety around EV Vehicles and the proper PPE needed to work with those vehicles and follow all safety procedures
• Coordinate vehicle charging and preparation activities between test events
• Support testing within environmental chambers operating from
  -40°C to +65°C
• Work closely with engineers and technicians to ensure successful test execution and data collection
• Ability to work independently without the need for direction as well as work and collaborate as a team with other colleagues and engineers
• Understands High Voltage Safety and procedures around Test Equipment and LOTO procedures
• Support other departments when necessary as roles could change when needed

• High school diploma or equivalent
• Strong written and verbal communication skills
• Strong attention to detail and a commitment to safety and efficiency
• 5+ years of experience in vehicle testing, dynamometer operations, and test cell environments
• Experience with automotive maintenance, repair and vehicle instrumentation
• Experience operating chassis dynamo meters or similar vehicle testing equipment
• Understanding of the…