Launch Engineer Exterior Systems

We’re ALTEN Technology USA, an engineering company helping clients bring groundbreaking ideas to life-from advancing space exploration and life-saving medical devices to building autonomous electric vehicles. With 3,000+ experts across North America, we partner with leading companies in aerospace, medical devices, robotics, automotive, commercial vehicles, EVs, rail, and more.

As part of the global ALTEN Group-57,000+ engineers in 30 countries-we deliver across the entire product development cycle, from consulting to full project outsourcing.

When you join ALTEN Technology USA, you’ll collaborate on some of the world’s toughest engineering challenges, supported by mentorship, career growth opportunities, and comprehensive benefits. We take pride in fostering a culture where employees feel valued, supported, and inspired to grow.

• Vehicle Exterior Systems Engineer to support a high-impact engineering program focused on the development, validation, and production maturation of vehicle exterior systems.
• This role requires strong system-level ownership, hands-on involvement in prototype validation, and deep expertise in root cause analysis (RCA) for launch-related issues.
• The engineer will drive exterior system components from early prototyping (off tool) through full production readiness, ensuring alignment with performance, quality, cost, and timing targets.

• Exterior Systems Launch Issue & RCA Report
• Comprehensive RCA documentation for open launch issues
• Data-backed engineering analysis and validation
• Interim containment plans and permanent corrective actions
• Updates maintained within issue tracking systems

• Performance reports for off-tool and prototype parts
• Manufacturing trial results and plant build feedback
• Functional verification of exterior systems
• Feasibility validation of proposed solutions

• Cross-functional alignment documentation
• Validation against production quality and cost targets

• Final engineering release documentation
• Incorporation of all launch-driven design changes
• Completion of production part signoffs
• Confirmation that systems meet vehicle performance and manufacturing objectives

• Own system-level engineering of complete vehicle exterior assemblies from prototype through production release
• Lead and execute root cause analysis (RCA) for launch issues using data-driven and first principles engineering methodologies
• Track and manage open launch issues, including defining next steps, containment actions, and permanent corrective solutions
• Collaborate cross-functionally with suppliers and manufacturing teams to validate feasibility of engineering solutions through prototypes and plant trials
• Support prototyping, testing, and validation activities for exterior systems
• Ensure engineering solutions meet manufacturability, quality, and cost targets Drive engineering documentation and release processes through final production readiness

• Bachelor’s degree in mechanical engineering or related field
• 7+ years of experience in preferably in exterior systems
• Strong experience with root cause analysis (RCA) and problem-solving methodologies (e.g., 8D, Fishbone, DFMEA)
• Experience supporting vehicle launch and production environments
• Knowledge of prototype development, validation testing, and manufacturing processes
• Ability to work cross-functionally with suppliers and plant teams
  
  Preferred Qualifications:
• Experience with OEM programs
• Familiarity with issue tracking and release systems (Team Center, Jira, etc.)
• Understanding of automotive exterior materials, fit & finish, and environmental requirements

All qualified applicants will…