Injection Moulding Setter

Reports To: Mould Shop Supervisor

Summary: The Injection Moulding Setter is responsible for setting up, adjusting, and optimizing injection moulding machines to ensure efficient production. This involves tool changes, process adjustments, and troubleshooting to maintain high-quality output and minimize downtime.

• Set injection moulding machine from zero to spec
• Check material, masterbatch, and inserts match job requirements
• Ensure correct use of jigs, fixtures, and auxiliary equipment
• Reporting of cycle times and scrap variances
• Prepare and maintain material feed to moulding machines and dryers
• Conduct first-off inspection and get approval before starting production

• Respond promptly to machine alarms and identify root cause
• Perform basic checks: oil levels, water flow, heater bands, air lines, filters
• Clean and inspect tool faces, platens, and replace minor parts such as O-rings, sensors, and hoses as needed
• Escalate persistent or critical faults to Mould Shop Supervisor

• Run machines safely and efficiently according to standard operating procedures
• Ensure parts are produced within specification and quality standards
• Monitor cycle times and machine performance
  
  Report machine faults or abnormalities immediately

• Troubleshoot issues, optimise cycle times, and ensure stable production runs
• Identify and resolve material feed or drying problems
• Amend machine settings to correct issues without affecting cycle time
• Work with QC when issues persist or are outside tolerances
• Coordinate and manage mould sampling for new tools and process validations
• Work with Toolmakers and Setters to resolve moulding and machine-related problems
• Keeps machines free of materials and loose parts, and work cell organized
• Dispose of scrap and waste in appropriate bins
• Clean machines, hoppers, and work areas at end of shift or job
• Ensure tools and handling equipment are stored properly
• Maintain safe walkways and clear emergency exits

• Machine Variance to cycle
• Material consumption vs. costed BOM
• Customer complaints
• Housekeeping of work areas

• Experience:
  
  5 years in injection moulding setup and operation.
• Education:
  
  Technical training in plastics processing is an advantage.
• Technical Knowledge:
  Understanding of mould setting, process adjustments, and troubleshooting.
• Problem-Solving:
  Ability to identify and resolve production issues efficiently.
• Attention to Detail:
  Ensuring precise setup and quality control.
• Safety Awareness:
  Strong understanding of workplace safety standards and procedures.

• Experience with specific machine brands (Engel, Arburg and Sumitomo).
• Familiarity with robotic handling and automation in injection moulding.
• Knowledge of ISO 9001, or other quality management systems.