Senior Mechanical Engineer Job Madison area,Indiana USA,Engineering

Job Description & How to Apply Below

Senior Mechanical Engineer Overview

The Senior Mechanical Engineer will focus on designing innovative lighting products for OEM customers, collaborating with cross-functional engineering teams.
Engage with customer engineering and studio teams to ensure alignment on project requirements and design specifications.
Lead CAD design direction, guiding the team in concept development and design reviews.
Perform simulations, coordinate reviews, and ensure documentation accuracy for validation plans and PFMEA processes.
Collaborate with manufacturing teams on sample builds, addressing concerns and ensuring product readiness.
Balance desk work, meetings, and physical testing/manufacturing trials to support project goals.
Manage multiple projects, including design, validation, and launch stages, alongside smaller component design and quality improvement initiatives.
Own product lifecycle from RFQ stage to production launch, ensuring successful delivery.

Senior Mechanical Engineer

Key Responsibilities & Duties

Direct CAD design and concept development, ensuring alignment with project goals and customer requirements.
Coordinate and review simulation requests, analyzing results for thermal, vibration, and airflow performance.
Engage in customer meetings to discuss project progress and address technical concerns.
Develop and validate product designs, ensuring compliance with quality standards and performance criteria.
Prepare and maintain accurate documentation for validation plans, PFMEA, and production processes.
Collaborate with cross-functional teams, including optical, manufacturing, quality, and electrical engineers.
Support manufacturing trials, physical testing, and tear-downs to optimize product performance.
Drive cost reduction and quality improvement initiatives for existing product designs.

Senior Mechanical Engineer

Job Requirements

Bachelor of Science in Mechanical Engineering (BSME) or equivalent degree required.
Minimum of 3 years of experience, with 5+ years preferred in mechanical engineering roles.
Experience in lighting design for Tier 1 or OEM customers highly preferred.
Proficiency in CAD software such as CREO, NX, or CATIA;
Solid Works and AutoCAD less preferred.
Knowledge of thermal and vibration simulations, airflow analysis, and product validation techniques.
Strong communication skills and ability to work effectively in cross-functional teams.
Experience in guiding CAD design teams and reviewing design concepts.
Ability to manage multiple projects simultaneously, ensuring timely delivery and quality standards.

10+ Years work experience