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Process Engineer/Specialist
Job in
Madison, Dane County, Wisconsin, 53774, USA
Listed on 2026-01-01
Listing for:
IPEX by Aliaxis
Full Time
position Listed on 2026-01-01
Job specializations:
-
Engineering
Process Engineer, Manufacturing Engineer
Job Description & How to Apply Below
Overview
Join to apply for the Process Engineer/ Specialist role at IPEX by Aliaxis
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The Process Engineer is responsible for analyzing, designing, and optimizing manufacturing and industrial processes to enhance safety, operational efficiency, reduce costs, and ensure quality consistency. The role encompasses process design, troubleshooting, performance analysis, documentation, and automation. The role is expected to lead and support initiatives in process improvement, quality control, and project management, while collaborating with cross-functional teams to drive innovation and operational excellence.
Responsibilities- Develop, optimize, and improve manufacturing processes to enhance productivity, product quality, and workplace safety.
- Identify and implement cost-effective process improvements that minimize waste and increase operational efficiency.
- Collaborate with cross-functional teams to ensure seamless integration of new processes, technologies, and equipment.
- Continuously monitor and analyze process data to identify trends and recommend solutions for ongoing improvement.
- Conduct process capability studies and apply statistical analysis to support data-driven decision-making and achieve production targets.
- Perform detailed evaluations of existing manufacturing processes to identify improvement opportunities and recommend effective solutions.
- Design and implement process optimization strategies aimed at reducing cycle times, improving product quality and increasing throughput.
- Work closely with engineering, production and quality assurance teams to develop and maintain standard operating procedures (SOPs) and work instructions.
- Track and analyze key performance indicators (KPIs) such as cycle time, yield, and scrap rate, and develop strategies to meet or exceed targets.
- Implement process control measures, including Statistical Process Control (SPC), to ensure consistent product quality and minimize variation.
- Provide technical support and troubleshooting expertise to resolve process-related issues and improve Overall Equipment Effectiveness (OEE).
- Lead process validation activities, including protocol development, execution, and documentation, ensuring compliance with applicable regulations.
- Participate in cross-functional teams to conduct root cause analyses and implement corrective and preventive actions.
- Provide training and support on new processes, procedures, and equipment to ensure successful adoption and sustained performance.
- Perform additional duties as assigned.
- Champion a strong safety culture focused on zero workplace injuries. Ensure timely reporting of near misses, hazardous conditions, and first aid incidents to the proper HSE staff, and collaborate on preventive initiatives.
- Enforce corporate HSE policies and ensure compliance with ISMS, ISO 9001 standards and facility specific guidelines and all employees complete the proper and required training.
- Support and review accident/incident investigations, implement corrective actions and participate in Joint Health and Safety Committee (JHSC) activities and regular inspections, as needed.
- Lead and continuously improve the 5S program to maintain clean, organized and safe work environment.
- Support the environmental sustainability efforts and metrics in alignment with corporate goals.
- Lead and support continuous improvement initiatives focused on safety, quality and productivity.
- Participate in audits, management of change reviews to ensure compliance and drive operations excellence. Identify and resolve root causes of non-conformances and discrepancies in production data using structured problem-solving methods.
- Support the development, implementation and enforcement of standardized work instructions and task analyses to promote consistency and reduce variability.
- Completion of college or university degree in Engineering (chemical, mechanical, industrial or similar), required.
- Experience in Process Optimization Techniques, Lean Manufacturing and Six Sigma, preferred.
- 5+ years of experience as a Process Engineer in a manufacturing environment.
- Experience with…
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