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Struct & Payload Design Engr

Job in Manassas, Prince William County, Virginia, 22110, USA
Listing for: ALTEN
Full Time position
Listed on 2025-10-26
Job specializations:
  • Engineering
    Aerospace / Aviation / Avionics, Mechanical Engineer
Salary/Wage Range or Industry Benchmark: 100000 - 125000 USD Yearly USD 100000.00 125000.00 YEAR
Job Description & How to Apply Below
Position: Struct & Payload Design Engr 4

As a Contractor Senior Design Engineer - Airframe, you will be responsible for providing conceptual and detail designs of primary and secondary structural aircraft components. You will work with and coordinate with a team of engineers within an assigned project on uncrewed aerial vehicles, modification of existing aircraft structures, and design-to-build activities for commercial and military aircraft. You will work with composite and metallic primary and secondary structures, mechanical system components, and electrical/avionics systems component installations.

Job

Qualifications
  • Strong technical background in aerospace manufacturing and assembly of metallic and composite components
  • Experience with manufacturing Liasson / Shop support
  • Not handling shop tools
  • Proficiency in composite part detail processes, including composites stacking sequence, lamination theory, honeycomb core, bonded assemblies, and post-cure machining operations
  • Familiarity with GD&T per ASME Y14.5 and tolerance analysis capabilities
  • Knowledge of ASME Y14.41 methods for Model Based Definition using CATIA V5 FTA
  • Experience with CATIA V5 CPD and/or Fiber

    SIM for composite part design
  • Ability to create and maintain parametric product geometry models
Responsibilities
  • Produce airframe structural configuration layouts and detail designs
  • Create and maintain CAD solid models and drawings that meet all requirements
  • Review and check product structure and BOMs to ensure component integrity
  • Conduct design reviews and collaborate with other departments
  • Prepare presentations for program reviews
Minimum Requirements
  • Must be a US Citizen, Green Card Holder, or Permanent Resident
  • Bachelor's degree in Mechanical Engineering or Aerospace Engineering preferred
  • Minimum of 10 years' work experience in the aerospace industry
  • Proficiency in CATIA V5, with a focus on Generative Surface Design, Part Design, and Assembly
  • Familiarity with industry standards for aerospace composite components
  • Experience with product data management systems such as Smarteam or Enovia LCA/PDM
  • Strong proficiency in Microsoft Excel, Word, and Power Point
  • Excellent communication skills in English, both oral and written
  • Strong interpersonal skills
About the Company

Aurora Flight Sciences, a Boeing Company, is a leading developer and manufacturer of advanced unmanned systems and aerospace vehicles. They apply autonomy and robotics to revolutionize aircraft development, production, and operation. With a culture of innovation and a track record of ambitious and successful projects, Aurora aims to disrupt the future of the aerospace industry. As a contractor senior design engineer, you will have the opportunity to contribute to groundbreaking advancements in the field.

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