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Junior Electrical Engineer

Job in Manassas, Prince William County, Virginia, 22110, USA
Listing for: CoAspire
Full Time position
Listed on 2025-12-10
Job specializations:
  • Engineering
    Electrical Engineering, Manufacturing Engineer, Systems Engineer, Electronics Engineer
Job Description & How to Apply Below

Position

You will work directly on the production floor and drive electrical/avionics assembly process optimization, cost reduction, and design-for-manufacturability improvements for weapon systems. You will identify and implement changes to wiring harnesses, connectors, circuit card assemblies (CCAs), power distribution, RF components, cables, and subsystems to reduce build time, lower material costs, eliminate production bottlenecks, and support affordable high‑rate manufacturing — all while maintaining full compliance with government performance, EMI/EMC, environmental, and safety standards.

This hands‑on role works side‑by‑side with the lead electrical engineer, technicians, quality, procurement, and systems engineering to transition products from prototype/design models to sustained high‑volume production.

Responsibilities
  • Support and contribute to electrical/avionics Design-for-Manufacturing/Assembly (DFM/DFA) reviews and value engineering initiatives to simplify harness designs, standardize connectors and components, reduce wire count/routing complexity, and minimize CCA variants.
  • Identify and qualify lower‑cost alternative connectors, cables, CCAs, power supplies, RF components, and electronics (COTS/mil‑spec) that meet form/fit/function, EMI/EMC, environmental, and ITAR requirements while achieving cost savings.
  • Optimize electrical assembly sequences, tooling, fixtures, work instructions, and test procedures to cut assembly and test time, reduce labor hours, and improve first‑pass yield on the production line.
  • Perform root‑cause analysis on electrical production issues (harness fit/routing, continuity failures, EMI problems, non‑conformances, rework) and implement corrective actions, including ECNs and schematic/redline updates.
  • Collaborate with supply chain and suppliers on make‑vs‑buy decisions for harnesses/CCAs, vendor qualifications, obsolescence management, and long‑term agreements to secure cost‑effective, reliable sources.
  • Support and maintain electrical manufacturing bills of materials (MBOMs), cable drawings, schematics, and test documentation in the ERP/PLM system.
  • Conduct time studies, line balancing, and capacity analyses for electrical assembly and test stations.
  • Ensure all changes comply with AS9100D and all company and customer requirements.
Qualifications
  • 0‑8 years of hands‑on electrical/electronics manufacturing or production engineering experience in aerospace/defense.
  • Bachelor’s degree in Electrical Engineering, Electronics Engineering, or related field.
  • Experience of cost‑reduction and assembly/test time improvement programs (e.g., harness simplification, connector standardization, CCA redesign‑for‑cost, COTS insertion).
  • Ability to read and redline schematics, harness drawings, and PCB layouts; experienced releasing ECNs in PLM/ERP environments (e.g., Windchill).
  • U.S. citizenship and current Secret clearance (or ability to obtain/maintain one).
  • Excellent communication and floor presence; comfortable presenting data‑driven recommendations to leadership and suppliers.
Desired Skills
  • Master’s degree in Electrical Engineering, Electronics Engineering, Industrial Engineering, or Manufacturing Engineering.
  • Knowledge of military‑grade and/or COTS connectors, cable/harness fabrication (IPC/WHMA‑A‑620), RF/coaxial assemblies, power distribution, and EMI shielding techniques.
  • Familiarity with electrical manufacturing processes including crimping, soldering, automated wire processing, conformal coating, and functional/ESS testing.
What We Offer
  • Full benefits from day one: medical, dental, and vision
  • 401(k) with generous company match and immediate vesting
  • PTO and Federal holidays

Apply now! We’re reviewing applications on a rolling basis. Let’s build the future together. No agencies, please.

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