Special Process Engineer - Non-Conventional Machining

About Us:

As a global manufacturer of complex aircraft engine components, Pursuit Aerospace is founded on a commitment to relentless, continuous, operational improvement and extraordinary customer service. We pride ourselves on competitive cost structure, exceptional on-time delivery, and industry-leading quality.

We are seeking a skilled and innovative Special Process - Non-Conventional Machining (NCM) Engineer to support and optimize advanced machining processes including Laser cutting, EDM (Wire), Chemical processing and other non-traditional methods. The Special Process - NCM Engineer will play a critical role in developing, qualifying, and maintaining processes that meet stringent aerospace and precision manufacturing standards.

Plainville, CT

• Perform and/or review daily, weekly, monthly, periodic testing such as Chemical Adjustments, Conductivity/TDS, Resistivity, Chloride Determination by Argentometric Titration, Acid Acceptance, Nitric Acid Percentage by Potentiometric Titration, Free Acid by Normality, alloy contamination by ICP, Stock Loss, Etch Rate, Hydrogen content/pick up, Stress Corrosion, pH and capability testing.
• Work with internal team and our customers to improve CP and NCM op sheets, schedules, software control, databases, data cards, set up sheets, work instructions, routers/travelers and procedures
• Perform annual internal audits against customer and Nadcap checklists for Chemical Processing:
  Alkaline Cleaning, Acid Cleaning, Pre-Penetrant Etch, Solution Analysis, Dry Film Lubricant/Paint, Grit Blasting and Vapor Degreasing
• Perform annual internal audits against customer and Nadcap checklists for Non-Conventional Machining:
  Laser Beam Metal Removal including Cutting/Drilling and Electro Discharge Machining
• Perform in person weekly walk throughs of all CP and NCM areas to ensure processes are robust and in compliance with customer and Nadcap specifications
• Develop and optimize non-conventional machining processes (e.g., Laser cutting/drilling, Wire EDM, for new and existing components
• Program and set parameters for Laser and EDM machines to achieve dimensional and metallurgical requirements
• Define and document machining process flows, tooling, fixtures, and quality checkpoints
• Collaborate with Quality and Special Process teams to meet NADCAP, AS9100, and customer-specific requirements
• Drive root cause analysis and continuous improvement in response to process deviations or quality issues
• Select and manage suppliers or subcontractors for outsourced NCM processes
• Train operators and technicians on safe and effective use of non-conventional machining equipment
• Stay current with industry trends, technologies, and best practices in advanced machining

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or related field AND 3+ years of experience in non-conventional machining (Laser, EDM, ECM, Chem Processing, etc.) - OR - in lieu of degree, 7+ years of experience in non-conventional machining (Laser, EDM, ECM, Chem Processing, etc.)
• 2+ years of experience in a manufacturing or quality engineering role
• Must be authorized to work in the U.S. on a full-time bases without sponsorship now or in the future. The Company cannot offer employment to visa holders who require employer sponsorship in the future or cannot work now on a full-time basis.
• Must be able to perform work subject to ITAR/EAR regulations.

• Hands-on experience with programming and operating Laser/EDM equipment (e.g., subishi, Sodick, FANUC, Trumpf, etc.)
• Strong understanding of material behavior during high-energy machining processes
• Experience with process documentation and validation (FAI, PPAP, control plans)
• Ability to read and interpret complex engineering drawings and GD&T
• Familiarity with special process audits and NADCAP accreditation requirements
• Lean or Six Sigma certification
• Knowledge of CNC, CMM, and precision inspection tools
• Proficiency in CAD/CAM software (e.g., Mastercam, Siemens NX, Solid Works)
• Knowledge in titrations and other chemical testing
• Aerospace experience is preferred.

• Requires mobility in a manufacturing plant environment while using Personal Protective Equipment.
• Must be able to frequently sit, stand and walk.
• Must be able to lift and carry up to 50 pounds.
• Capable of being forklift, scissor lift, and boom lift certified
• Must be able to climb ladder, work on platforms, and climb stairs
• Personal protective equipment (e.g., safety glasses and safety shoes) is required on the shop floor
• Occasional weekend and evening work may be required to accommodate priorities, deadlines, and schedules.

The above job description is not intended to be an all-inclusive list of duties and standards of the position. Incumbents will follow any other instructions, and perform any other related duties, as assigned by their supervisor.

Pursuit Aerospace also offers a variety of benefits, including health…