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Senior Failure Analysis Consultant

Job in Manchester, Greater Manchester, M9, England, UK
Listing for: Russell Taylor Group Ltd
Full Time position
Listed on 2026-07-18
Job specializations:
  • Engineering
    Quality Engineering, Materials Engineering
Salary/Wage Range or Industry Benchmark: 70000 GBP Yearly GBP 70000.00 YEAR
Job Description & How to Apply Below
Senior Failure Analysis Consultant

Location:

Liverpool (Office-based with potential hybrid working, depending on experience) Salary:
Circa £70,000 (flexible depending on experience) Our client is seeking an experienced Senior Failure Analysis Consultant to join a highly respected technical consultancy specialising in complex engineering and metallurgical investigations. This is a consultancy-led position where you will provide expert technical advice to clients across a range of industries, conducting detailed failure investigations and delivering robust root cause analysis on critical engineering components.

This is an excellent opportunity for a senior metallurgist or failure analysis specialist who enjoys solving complex engineering problems, producing expert reports, and working directly with clients on technically challenging cases.

Key Responsibilities Lead complex failure investigations involving metallic components and engineering systems. Conduct detailed root cause analysis (RCA) using metallurgical principles and failure analysis methodologies. Perform laboratory examinations, material assessments and fracture investigations. Carry out site inspections and witness testing where required. Produce high-quality technical reports, clearly communicating findings and recommendations to clients. Provide expert technical consultancy and advice throughout investigations.

Support clients with preventative recommendations to minimise future failures. Present findings to clients and, where required, provide expert witness testimony in legal or arbitration proceedings. Contribute to business development activities and maintain strong client relationships. What our client is looking for An experienced metallurgist or materials engineer with a proven track record in forensic engineering, failure analysis, and root cause investigations.

Experience conducting metallurgical failure investigations. Demonstrable expertise in Root Cause Analysis (RCA). Strong understanding of fracture mechanics, corrosion, fatigue, wear mechanisms and material degradation. Experience interpreting laboratory test results and metallurgical examinations. Ability to produce detailed technical reports for a variety of audiences. Excellent communication skills with the confidence to interact directly with clients. Commercial awareness and experience working within a consultancy or client-facing environment would be highly advantageous.

Experience acting as an expert witness or supporting legal investigations. Important Information:
We endeavour to process your personal data in a fair and transparent manner. In applying for this role, Russell Taylor will be acting within your interest and will contact you in relation to the role, either by email, phone or text message. For more information see our Privacy Policy on our website. It is important you are aware of your individual rights and the provisions the company has put in place to protect your data.

If you would like further information on the policy or GDPR please get in touch with us here.
Position Requirements
10+ Years work experience
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