Manufacturing Engineer II - Composites

ABOUT ROCKET LAB

Rocket Lab is a global leader in launch and space systems. The rockets and satellites we build and launch enable some of the most ambitious and vital space missions globally, supporting scientific exploration, Earth observation and missions to combat climate change, national security, and exciting new technology demonstrations. Our Electron rocket has provided reliable access to orbit since 2018, becoming one of the most frequently launched rockets in the world.

Neutron will be our next rocket on the launch pad, an advanced 13-tonne payload class, reusable rocket to launch the mega constellations of the future. Our space systems business includes our extensive line of satellites and components that have enabled more than 1,700 missions including the James Webb Space Telescope, NASA Psyche Mission, Artemis I, Mars Ingenuity helicopter, and more.

Join our pioneering team and launch your career to new heights!

Neutron is a medium lift launch vehicle capable of delivering the mega constellations of tomorrow, high assurance payloads, and human spaceflight. As a highly reusable launch platform, Neutron will deliver a highly cost-effective and reliable launch solution leveraging Rocket Lab’s proven execution history with the Electron program. If you’re interested in joining a high performing team, pushing the boundaries with a clean sheet development of re-usable liquid launch vehicle, this is your opportunity!

We are currently seeking a Senior Manufacturing Engineer, Composites based out of Rocket Lab's newest Space Structures Complex production facility in Middle River, MD. The Senior Manufacturing Engineer, Composites will be responsible for the development, implementation, and continuous improvement of composite manufacturing technologies and processes used in the production of the Neutron Launch Vehicle structure.

• Identify, plan, and execute capital equipment, machine, and layout definitions to the meet volume requirements including preparation of business cases
• Develop production processes and ensure they are accurately and clearly documented, including testing procedures, health and safety requirements and supervisor sign-offs
• Design, develop, and implement tooling and equipment for use in a production environment where required to achieve safety, quality, delivery and cost requirements
• Actively contribute to facility construction projects including requirements generation, design reviews and implementation support
• Contribute to design reviews acting as an expert in design for manufacture, design for test, productivity, supplier capability assessments, quality control, etc.
• Oversee introduction and implementation of new products and product revisions as related to the Neutron launch vehicle composite structure
• Lead problem containment and structured root cause & corrective action investigations
• Quickly analyze and resolve manufacturing discrepancies and non-conformances
• Introduce automation where appropriate and ensure equipment data links directly to MRP and quality systems
• Identify risks and improvements to develop the manufacturing engineering department to meet company needs
• Develop and mentor less experienced engineers and technicians daily

• Bachelor’s degree in mechanical, aerospace, or manufacturing engineering, or other technical degree.
• 5 + years of composite manufacturing experience.
• Experience in the selection, procurement, and installation of composite manufacturing equipment.

• Working experience with capacity modeling, process mapping, Lean/Six Sigma and value stream mapping.
• Experience with 3D CAD software and tooling design.
• Experience in Automated Fiber Placement technology.
• Experience both Autoclave and Out-of-Autoclave composite manufacturing techniques.
• Experience with Non-Destructive Testing/Inspection of composite components.
• Experience in qualification and acceptance testing of composite structural components.

• Specific vision abilities required by this job include close vision, distance vision, peripheral…