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Manufacturing Engineer; Solar Array

Job in Midland, Midland County, Texas, 79709, USA
Listing for: Zachary Piper Solutions
Full Time position
Listed on 2025-12-03
Job specializations:
  • Engineering
    Manufacturing Engineer, Electrical Engineering
Salary/Wage Range or Industry Benchmark: 70000 - 95000 USD Yearly USD 70000.00 95000.00 YEAR
Job Description & How to Apply Below
Position: Manufacturing Engineer (Solar Array)

Overview

Zachary Piper Solutions is currently looking for a Solar Array Manufacturing Engineer to support one of our aerospace partner on-site in Midland, TX
. The Manufacturing Engineer will play a critical role in scaling production of photovoltaic (PV) solar arrays for a satellite constellation, enabling space-based cellular broadband for over 5 billion people. The ideal candidate will bring hands-on expertise in Hesse ultrasonic wire bonding and Amada resistance welding, and thrive in a fast-paced, high-volume cleanroom environment.

Responsibilities
  • Develop and optimize manufacturing processes for solar cell tabbing, stringing, interconnection, and panel assembly.
  • Operate and maintain Hesse ultrasonic wedge bonders for precision wire bonding of solar cells.
  • Operate and program Amada resistance welding systems for bus bar attachment and structural bonding.
  • Create process documentation, work instructions, and inspection criteria for production teams.
  • Lead root cause analysis and implement corrective actions to resolve bonding/welding defects.
  • Define equipment requirements, perform capability studies, and ensure calibration of bonding/welding tools.
  • Train technicians on solar cell handling, ESD safety, and precision equipment operation.
  • Ensure compliance with aerospace standards (NASA, IPC-A-610, J-STD-001) and cleanroom protocols.
Qualifications
  • Bachelor’s degree in Mechanical, Electrical, Manufacturing Engineering, Materials Science, or related field.
  • 3+ years of hands-on experience in solar array manufacturing, wire bonding, or microelectronics.
  • Proven expertise with Hesse ultrasonic bonding and Amada resistance welding systems.
  • Familiarity with cleanroom operations and ESD controls.
  • Strong understanding of photovoltaic cell assembly and space-grade component handling.
  • Experience with aerospace quality standards (NASA, ESA, IPC).
  • Must be eligible to work in the United States and pass a background check.
Compensation
  • Salary Range: $70,000 - $95,000
    * depending on experience*
  • Comprehensive Benefits:
    Medical, Dental, Vision, PTO, Sick Leave if required by law, and Holidays

This job opens for applications on 9/2/25. Applications for this job will be accepted for at least 30 days from the posting date.

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