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Senior Engineer, Reliability

Job in Milwaukee, Milwaukee County, Wisconsin, 53244, USA
Listing for: Badger Meter Inc
Full Time position
Listed on 2026-10-15
Job specializations:
  • Engineering
    Quality Engineering
Salary/Wage Range or Industry Benchmark: 110000 - 140000 USD Yearly USD 110000.00 140000.00 YEAR
Job Description & How to Apply Below
Badger Meter - Where Every Drop Counts and So Do You

At Badger Meter, we're more than a leading global water technology company - we're innovators with a mission: to preserve and protect the world's most precious resource. For over 120 years, our trusted solutions have enabled our customers to optimize the delivery and use of water, maximize revenue and reduce waste.

Every employee at Badger Meter is an important part of our success. Here, your work doesn't just move a business forward - it shapes a more sustainable future. We are committed to building a workplace where we celebrate differences, empower voices, and encourage fresh ideas that drive innovation.

When you join us, you'll find:

  • Purpose-driven work that makes a real difference in communities around the globe.
  • Career growth and development opportunities designed to help you achieve your potential.
  • A supportive, inclusive culture where collaboration and creativity thrive.

Be part of something bigger. At Badger Meter, your contributions will ripple far beyond the workplace - creating lasting change for people and the planet.

What You Will Contribute:

Serves as Badger Meter's technical authority for reliability engineering, converting product life and performance expectations into defensible acceptance criteria, acceleration models, executable test plans and field-validated evidence. This senior individual contributor owns design validation planning for new platforms and influences release decisions through rigorous analysis and clear technical judgment.

Job Duties:
  • Set and maintain standards for reliability assumptions, statistics, methods and documentation supporting product claims.
  • Translate service-life, duty-cycle and warranty expectations into measurable reliability requirements and acceptance criteria.
  • Develop executable test plans defining stress profiles, samples, instrumentation, failure criteria, stop criteria and analysis methods.
  • Design and lead HALT, HASS, HASA, accelerated life and step-stress testing appropriate to product risks and use environments.
  • Determine statistically defensible sample sizes, test durations, confidence levels and reliability demonstration approaches.
  • Develop and defend acceleration factors using physics-of-failure models and validate assumptions when risk warrants.
  • Evaluate corner cases, tolerance extremes and combined environmental or duty-cycle conditions that may set design limits.
  • Own the Design Validation Plan for new platforms, including requirements traceability, DFMEA alignment, execution status and release recommendations.
  • Analyze reliability data using Weibull and other life-distribution methods, censored data, confidence bounds, DOE, regression and hypothesis testing.
  • Integrate warranty, field return, RMA and installed-base data to compare predicted and realized reliability and improve future validation.
  • Lead failure analysis through root cause, corrective action and effectiveness verification within the FRACAS process.
  • Partner with Design, Manufacturing, Quality, Product Management, suppliers and laboratories to embed reliability throughout development and production.
  • Build repeatable analysis tools, structured data, dashboards and reporting standards that improve reproducibility and decision quality.
  • Mentor engineers and technicians, represent reliability in reviews and audits, and communicate evidence, uncertainty and risk to technical and business audiences.
Education and Experience:
  • Bachelor's degree in Mechanical, Electrical, Materials, Reliability, Industrial Engineering or a related discipline.
  • 5+ years of hardware product-development engineering experience, including reliability engineering, accelerated testing and life data analysis.
  • ASQ Certified Reliability Engineer;
    Six Sigma Green Belt or Black Belt.
Qualifications:
  • Demonstrated expertise in HALT, HASS, ALT, step-stress testing, reliability demonstration and design validation planning.
  • Strong applied statistics, acceleration modeling, physics of failure and technical influence without direct authority.
  • Experience with metering, sensors, battery-powered electronics or long-service-life hardware is preferred.
  • Knowledge of applicable industry standards; and experience with Relia Soft, Minitab, JMP or relevant scripting tools is preferred.
Competencies:
  • Collaboration:

    Work collaboratively with others across the organization to achieve shared objectives.
  • Communication:
    Convey information and ideas clearly and concisely to individuals or groups in an engaging manner that helps them…
Position Requirements
10+ Years work experience
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