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Senior Controls Engineer: PLC, HMI, Motion & Robotics

Job in Minneapolis, Hennepin County, Minnesota, 55400, USA
Listing for: GCS Recruitment
Full Time position
Listed on 2026-10-24
Job specializations:
  • Engineering
    Automation & Mechatronics Engineer, Robotics, Electrical Engineering, Systems Engineer
Salary/Wage Range or Industry Benchmark: 90000 - 120000 USD Yearly USD 90000.00 120000.00 YEAR
Job Description & How to Apply Below

About the role:

We are seeking a Controls Engineer with 5+ years of automation experience to design, program, and commission custom automated manufacturing equipment. This role focuses on developing controls solutions from scratch for new machine builds.

Key Responsibilities:

  • Develop PLC programs from scratch using Allen Bradley Studio 5000 (Ladder Logic & Structured Text).
  • Design and configure HMI, motion control, servo systems, vision systems, and industrial robots.
  • Integrate sensors, I/O, and industrial communication networks.
  • Support commissioning, FAT, troubleshooting, root cause analysis, and production startup.
  • Collaborate with mechanical, electrical, and vision engineering teams.

Required Qualifications:

  • Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, or a related field.
  • 5+ years of hands-on controls and automation experience.
  • Proven experience programming PLCs from scratch for new machine builds.
  • Strong experience with Allen Bradley Studio 5000; candidates with Siemens, Beckhoff, or CODESYS experience will also be considered.
  • Experience with HMI development, motion control, servo systems, and robot programming.
  • Knowledge of industrial protocols including Ether Net/IP, PROFINET, EtherCAT, Modbus, and OPC UA.
  • Familiarity with machine safety standards and electrical systems.

Preferred Qualifications:

  • Python programming for machine control.
  • Experience with Keyence Vision Systems, Epson Robots, or Pro Face HMIs.
  • Electrical CAD experience (Solid Works preferred).

GCS is acting as an Employment Business in relation to this vacancy.

Position Requirements
10+ Years work experience
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