Senior Maintenance Lead

Position Title

Senior Maintenance Lead

Shift

1st shift 7am-3pm

Accountability

Manufacturing, Engineering Manager

Job Summary

A working maintenance leader who provides technical direction to the maintenance team, owns complex maintenance and improvement projects, and serves as the primary technical resource between Maintenance, Engineering, and Production. As a Senior Maintenance Lead, they will be expected to identify operational inefficiencies and execute solutions independently. This role requires a high-level self-starter who can manage their own workflow and lead technical projects from inception to completion without needing constant supervision.

Performs semi-routine and complex maintenance duties, which include troubleshooting of electrical ac/dc drives, electronics, hydraulic and mechanical equipment, making repairs and modifications, performs preventative maintenance.

Duties, Requirements and Responsibilities

1. Perform troubleshooting, programming, and monitoring of Programmable Logic Controllers (PLCs).

2. Read and comprehend machine related drawings and technical information.

3. Trouble shoot and repair/rebuild as needed to assure production continuity for equipment such as twisters, towers, extruders and related equipment.

4. Maintain physical system of plant, such as Boiler, furnace, A/C, air compressor, etc.

5. Perform preventative maintenance duties such as greasing, component changes, etc. based upon Preventative Maintenance schedule.

6. Report for overtime or call-in assignments as required supporting production.

7. Provide recommendations for modifications to equipment or processes to Manufacturing Engineer.

8. Develop innovative parts or modifications for processes and equipment.

9. Modify and refurbish tooling.

10. Perform related duties and responsibilities as assigned.

11. Analyzes and resolves work problems or assists workers in solving work problems.

12. Keep maintenance and parts area clean.

13. Provide technical direction and support to maintenance technicians when troubleshooting complex equipment problems.

14. Analyze equipment failures and assist in identifying root causes to prevent repeat failures.

15. Prioritize maintenance activities based on safety, production requirements, equipment criticality, and available resources.

16. Lead maintenance projects from planning through completion, including identifying parts, resources, labor requirements, and timelines.

17. Monitor the status of maintenance projects and communicate progress, delays, and concerns to the Manufacturing Engineering Manager.

18. Train and mentor maintenance employees on equipment, troubleshooting methods, safe work practices, and proper maintenance procedures.

19. Assist with developing and improving preventative and predictive maintenance programs.

20. Identify recurring equipment problems and recommend permanent corrective actions.

21. Ensure maintenance work is performed safely, correctly, and in accordance with established procedures.

22. Providing maintenance employees accountability for completing assigned work, maintaining proper housekeeping, and following safety requirements.

23. Assist Manufacturing Engineering with equipment upgrades, process improvements, capital projects, and equipment installations.

34. Serve as a technical resource between Maintenance, Manufacturing Engineering, and Production to resolve equipment and process issues.

25. Maintain accurate documentation of repairs, modifications, projects, and equipment improvements.

Job Skills

1. Minimum 10 years of industrial maintenance experience in a manufacturing environment, with demonstrated proficiency in electrical and mechanical troubleshooting.

2. Must be able to operate a variety of industrial tools.

3. Must take applicable safety training…