Controls Engineer

Job Title:

Controls Engineer

Job Description

The Controls Engineer plays a key role in a growing frozen breakfast manufacturing operation that is investing heavily in automation, new production lines, and expanded shift coverage for higher throughput. In this role, you work side‑by‑side with maintenance technicians on the plant floor to troubleshoot complex electrical and controls issues, minimize downtime, and support the integration of new equipment and capital projects.

You serve as the technical expert for PLCs, HMIs, VFDs, and SCADA systems, supporting startups, FAT/SAT, and commissioning activities for new lines and equipment without carrying overall project management responsibility.

• Work directly on the manufacturing floor at least half of the time, partnering with maintenance technicians to troubleshoot and resolve complex electrical and controls issues in real time.

• Diagnose PLC programs and sequences (primarily Rockwell/Allen‑Bradley and Siemens) to identify faults, determine where the process is in the sequence, and implement corrective actions.

• Serve as the technical expert for plant automation systems, including PLCs, HMIs, VFDs, servo drives, and SCADA, ensuring reliable operation and minimal downtime.

• Support new equipment integration and capital projects by reviewing and understanding vendor‑supplied programs, performing root cause analysis on equipment issues, and recommending technical solutions.

• Assist with the scope and technical content of capital expenditure (capex) project proposals, providing detailed input on controls and automation requirements.

• Act as the site technical lead for outside contractors during controls‑related work, guiding them on plant standards and integration needs while not serving as the overall project manager.

• Integrate PLCs into existing and new automation systems, ensuring proper communication, configuration, and functionality across equipment and lines.

• Support FAT (Factory Acceptance Testing), SAT (Site Acceptance Testing), and commissioning activities for new lines and equipment from a controls and automation standpoint.

• Install and configure VFDs, servo drives, and related components, including wiring, parameter entry, and functional verification.

• Troubleshoot and support 480V motors and associated control circuitry within an automated manufacturing environment.

• Collaborate cross‑functionally with production, maintenance, and engineering teams to triage issues, prioritize work, and ensure smooth operation of high‑throughput manufacturing lines.

• Provide occasional remote support by being on call to diagnose controls and automation issues over the phone for off‑shifts when needed.

• Demonstrated ability to work with PLCs and diagnose where equipment is in a sequence, with hands‑on experience in Rockwell/Allen‑Bradley and/or Siemens PLC platforms.

• At least 2 years of electrical and controls experience in an automated manufacturing environment, supporting production and maintenance teams.

• Proven experience troubleshooting automation systems on the plant floor and performing root cause analysis on equipment issues using vendor‑developed programs.

• Hands‑on experience with 480V motors, including installation, wiring, and troubleshooting in a manufacturing setting.

• Experience installing and configuring VFDs and servo drives, including wiring and entering operating parameters.

• Ability to integrate PLCs into new and existing automation systems and support related projects through implementation and optimization.

• Experience working as a technical resource on capital projects, assisting with scope definition and serving as a site lead for contractors without owning full project management.

• Solid understanding of controls and…