Senior Process Engineer Job Morgantown area,West Virginia USA,Engineering

Senior Process Engineer

Company:

The Boeing Company

The Boeing Company is seeking a Senior Process Engineer to join the team in Berkeley, MO or Hazelwood, MO . This role will design, implement, and continuously improve advanced manufacturing solutions that bridge engineering design intent to efficient, repeatable production.

This position is responsible for translating complex engineering requirements into build plans and digital work instructions, evaluating and implementing advanced manufacturing technologies (including design model interrogation,AR/VR opportunities, and/or digital mockups), leading 3D assembly/process analysis and simulation, and driving change across manufacturing functions to help architect the Production System of the future.

We are looking for a candidate who brings:

Change agent mindset:
Leads by influence, builds trust, and drives adoption of new processes and tools
Customer-focused:
Understands downstream production needs and develops manufacturable solutions
Collaborative:
Works effectively across engineering, operations, quality, and IT teams
Results-oriented:
Drives projects from pilot to scale with measurable business impact
Continuous learner:
Actively researches, tests, and applies emerging manufacturing technologies

Position Responsibilities:

Develop, validate, and maintain build plans, work instructions, and digital manufacturing content to support safe, efficient, and repeatable assembly
Evaluate, pilot, and scale advanced manufacturing and digital solutions with attention to Technology Readiness Level and Manufacturing Readiness Level
Apply Lean and continuous improvement principles to technology insertion and production process improvements
Coach and support production teams in the use of new tools, processes, metrics, and digital content
Create and maintain process definitions for validated build plans and digital work instructions for assigned product lines or systems
Perform 3D process planning, spatial analysis, and virtual/physical assembly simulation
Identify and mitigate manufacturing risks through simulation, analysis, and process optimization
Integrate advanced digital tools such as interactive digital mockups, AR/VR aides, and simulation platforms into production workflows
Define and document Production System requirements, standards, and best practices for current and future-state operations
Drive continuous improvement initiatives across production systems, including metrics, KPIs, and sustainment plans
Train, coach, and support production personnel on new tools, processes, and digital manufacturing content
Collaborate closely with design engineering, manufacturing operations, tooling, quality, safety, and PLM/PDM teams
Primary objective s:
Influence and/or author standards for developing, validating, and delivering build plans, work instructions, and digital manufacturing content
Evaluate, pilot, and scale advanced manufacturing and digital solutions with attention to TRL and MRL
Apply Lean and continuous improvement methods to processes supporting technology insertion
Coach and enable production teams in the use of new tools, processes, and metrics

Key Deliverables:

Process definitions for validated build plans and digital work instructions
Simulation and analysis reports, including:
- 3D assembly sequencing
- Time and space studies
- Ergonomics assessments
- Tooling and fixturing recommendations
TRL/MRL assessments and implementation roadmaps for advanced solutions
Training modules and rollout plans for technology integration into production teams
Process and tool standards, best practices, and requirements for future-state production systems

Travel may be required up to 10% of the time;
Domestically and/or internationally depending on business needs.

This position requires…