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Mechanical Automation Engineer

Job in Morrisville, Wake County, North Carolina, 27560, USA
Listing for: AAE NORTH AMERICA LLC
Full Time position
Listed on 2026-01-03
Job specializations:
  • Engineering
    Robotics, Mechanical Engineer
Salary/Wage Range or Industry Benchmark: 80000 - 100000 USD Yearly USD 80000.00 100000.00 YEAR
Job Description & How to Apply Below

Job Description

As a Mechanical Automation Engineer, you lead the design, integration, and delivery of advanced industrial automation and robotics systems. This role combines hands‑on mechanical design, project leadership, and cross‑disciplinary collaboration to bring high‑performance, automated manufacturing solutions to life.

You’ll serve as the bridge between concept and commissioning, partnering with internal teams, suppliers, and customers to ensure seamless integration of mechanical, electrical, and control systems.

Qualifications and Skills Required
  • BS / MS degree in Mechanical Engineering (Mechatronics degree or focus preferred)
  • 6+ years in Mechanical Design & Sales support roles within the industrial automation sector with at least 3 years at a Robotic Systems Integrator designing custom machinery
  • Proficient in Solid Works 3D CAD design and experience using Solid Works PDM software
  • Experience sizing actuators, servos, sensors, and pneumatics
  • Knowledge of and experience with machining and other fabrication processes
  • Experience applying GD&T principles to part designs and drawings
  • Ability to effectively communicate with outside vendors / suppliers for machined parts to ensure vendor selection and that parts are received as intended
  • Experience and skill in prototyping, 3D printing, testing & debug
  • Experience with FAT, equipment installations and SAT at customer sites
  • Robotic automation cell design skills (reach / cycle analyses, safety, risk assessment)
  • Experience designing common robotic applications : assembly, material handling, palletizing etc.
Desired
  • Experience integrating machine vision and 3D laser sensors
  • Experience designing robotic systems with Fanuc and Universal Robots
  • Robotic simulation software and programming experience
  • Experience designing complex robotic applications : vision guided robotics, dispensing, material finishing etc.
Job Responsibilities Sales & Concept Support
  • Work with sales teams to visit customer plants and review SOW / RFQ specifications
  • Review client parts, 3D models and drawings to understand part complexity, tolerances and variances.
  • Prepare and deliver technical presentations, product demonstrations, and proof-of-concept solutions.
  • Recommend optimal products or systems to meet technical and budgetary needs.
  • Assist the sales team in generating accurate cost estimates, quotes, and proposals.
  • Translate customer requirements into engineered solutions, ensuring compatibility with product offerings.
  • Customize standard solutions to fit unique client applications.
  • Act as the primary technical contact for customers during the sales process.
  • Provide a smooth transition of technical requirements to project teams after order placement.
Mechanical Design & Development
  • Design complex machinery with pneumatic and electromechanical components in Solid Works.
  • Design and integrate robots, EOAT, feeding devices and material handling cells.
  • Lead internal and customer design reviews.
  • Create 3D CAD models, assemblies, and detailed drawings for custom automation and robotic systems.
  • Produce high level designs and detail / assembly drawings for manufacturing.
Continuous Improvement
  • Identify opportunities to improve performance, reduce costs, and enhance system reliability.
Systems Integration
  • Collaborate with controls, electrical, and software engineers to integrate robotics (articulated arms, SCARA, Delta, cobots) into automated production lines.
Project Management
  • Lead projects from concept through FAT / SAT & Installation, ensuring scope, budget, and timelines are met while coordinating with teams, suppliers, and clients.
Vendor & Supply Chain Coordination
  • Source and qualify components, manage supplier relationships, and oversee outsourced fabrication / assembly.
Compliance & Safety
  • Ensure designs meet OSHA, ANSI, CE, and relevant robotic safety standards (ISO 10218, RIA R15.06 etc.).
  • Conduct risk assessments for machine safety systems and robotic cells.
Build, Testing & Debugging
  • Oversee the building process of the equipment, leading a team of assemblers.
  • Lead test and debug efforts to jointly identify and resolve issues during the build phase, making adjustments across mechanical, electrical, and control systems…
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