Sr Manufacturing Engineer

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Sr Manufacturing Engineer Apply locations Mount Washington, Kentucky, USA time type Full time posted on Posted 4 Days Ago job requisition  R8454

FORTNA partners with the world’s leading brands to transform omnichannel and parcel distribution operations. Known world-wide for enabling companies to keep pace with digital disruption and growth objectives, we design and deliver solutions, powered by intelligent software, to optimize fast, accurate and cost-effective order fulfillment and last mile delivery. Our people, innovative approach and proprietary algorithms and tools ensure optimal operations design and material and information flow.

We deliver exceptional value every day to our customers with comprehensive services and products including network strategy, distribution center operational design and implementation, material handling automated equipment, robotics and a comprehensive suite of lifecycle services.

At FORTNA, we believe in fostering a workplace that isn't just a job but a movement – a collective effort to redefine success and transform challenges into opportunities. "Join the Movement" encapsulates our commitment to a workplace culture that thrives on collaboration, celebrates diversity, and empowers every individual to contribute to something greater than themselves.

Our Team. Our Passion.

Our Approach.

We are seeking an experienced and highly motivated Senior Manufacturing Engineer to lead the development, optimization, and continuous improvement of manufacturing processes. This role requires a strategic thinker with a hands-on approach who can collaborate with product engineering, operations, and quality to deliver world-class manufacturing solutions. The ideal candidate will bring technical expertise in fabrication equipment and processes (press brakes, laser cutting, welding), lean manufacturing knowledge, and leadership in driving productivity and efficiency.

Key Responsibilities:

• Design, implement, and optimize manufacturing processes to improve productivity, quality, and cost efficiency.
• Be a business partner with operations leader and oversee implementation of shop floor improvement projects and document progress.
• Lead cross-functional projects to introduce new products and processes into manufacturing (NPI/NPD).
• Analyze workflow, space requirements, and equipment layout to establish lean manufacturing systems.
• Evaluate and implement new equipment, tooling, and technologies to enhance manufacturing capabilities.
• Develop and maintain detailed work instructions, process documentation, and standard operating procedures (SOPs).
• Support root cause analysis and corrective actions for quality issues using tools like 8D, FMEA, and Six Sigma.
• Drive continuous improvement initiatives using lean manufacturing tools (Kaizen, 5S, value stream mapping).
• Provide technical leadership and mentoring to junior engineers and production teams.
• Ensure compliance with safety standards, regulatory requirements, and company policies.
• Monitor and report on manufacturing performance metrics (OEE, yield, cycle time, scrap rate).

Qualifications:

• Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field.
• 5–10+ years of experience in manufacturing engineering or process engineering roles.
• High Mix / Low Volume Batch Build processes preferred.
• Proven experience in process design, production optimization, and new product introduction (NPI).
• Experience managing and implementing CAPEX projects.
• Strong knowledge of lean manufacturing, Six Sigma, and quality systems (ISO 9001, AS9100, etc.).
• Knowledge of GD&T, SPC, or pFMEA.
• Proficiency in CAD software (e.g., Solid Works, AutoCAD) and manufacturing simulation tools.
• Hands-on experience with fabrication equipment and processes.
• Excellent analytical, problem-solving, and project management skills.
• Strong communication and interpersonal skills with the ability to lead and influence cross-functional teams.

Preferred Qualifications:

• Master’s degree or professional certifications (e.g., Six Sigma Black Belt, PMP, Lean Certification).
• Experience in material handling equipment a plus.
• Hands-on…