Core Coil Assembler - 2nd Shift

Eaton’s ES AMER ESS division is currently seeking a Core Coil Assembler - 2nd Shift.

The hourly rate for this position is $21.75 per hour.

Please note the salary information shown above is a general guideline only. Salaries are based upon candidate skills, experience, and qualifications, as well as market and business considerations.

Use defined procedures, bill of materials, and equipment to assemble various sizes of transformers and related sub-assemblies, rework damaged/ defective components, and complete assemblies.

• Execute tasks across various centers, including bake oven, coil hot press, core/clamp, Turn-to-Turn (T.T.R) testing/hookup, low voltage welding/finishing, lead press, and stacking.
• Assemble transformer cores and related sub-assemblies by adhering to customer specifications, blueprints, bills of material, visual operating procedures, standardized procedures, and prescribed methods (NFOI).
• Load cores and coils onto the stacking line and stack the core around the legs of the coils.
• Stack units onto pallets, ensuring alignment with corresponding order numbers.
• Label units with order numbers and apply steel banding straps to secure the assembly.
• Build sub-assemblies per OPS and quality standards required for final assembly, utilizing calibrated tools.
• Operate a TIG welder to weld low voltage leads and crossovers, and follow low voltage and high voltage hookup diagrams to complete all assembly connections.
• Test each finished unit for proper ratio and secure connections using a TTR Tester, troubleshooting any issues identified during the testing phase.
• Perform rework on damaged or defective component parts/complete assemblies to ensure quality standards are met.
• Transport racks of finished assemblies to designated storage areas using a work saver.
• Identify and scan units based on the shipping schedule to generate data for oven loading sequences.
• Weld lead assemblies as required for future orders, using scheduling documents and bills of materials.
• Conduct routine maintenance on tools and equipment.
• Utilize various manual and power-operated hand tools and heavy machinery, including forklifts, screw guns, air ratchet tools, welding machines, hand crimp tools, hammers, pallet jacks, hydraulic presses, air crimp tools, electric/air hoists, multi-lam cutting machines, single lead cutting machines, and powered industrial trucks.
• Safely operate overhead cranes and hoisting equipment to move materials, components, and finished products within the manufacturing facility.
• Actively participate in problem‑solving processes, contributing to efficiency, quality, and continuous improvement within the organization.
• Achieve and maintain target production rates or output levels, ensuring efficient operations and meeting organizational goals.
• Adhere to safety protocols, ensure efficient material handling, housekeeping practices (5S+), and company policies and procedures.
• Perform other manufacturing duties as assigned.

• No education required.

• Relevant work experience preferred.
• Previous experience in a manufacturing environment preferred.

• Ability to perform basic mathematical functions as required.

• Lift up to 40 lbs. and perform physical tasks such as bending, twisting, grabbing, reaching, standing, walking, pushing, pulling, and using both hands to lift and lower materials, with or without accommodations.

• Adhere to proper use of personal protective equipment (PPE). PPE includes:
  Hand/Arm and Over the Elbow Sleeves, Eye/Face (Safety Glasses), Ear (Ear plugs), Foot (Steel Toe, Metatarsal Guards).
• Work efficiently in hot environments and tolerate loud noises.

• Demonstrates effective communication, attention to detail, adaptability, and a positive work ethic; comprehends written and verbal work instructions accurately, and upholds Eaton’s Values and Philosophy.

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