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Lead Reliability Engineer, Advanced Packaging

Job in Hopewell Junction, Dutchess County, New York, 12533, USA
Listing for: Onsemi
Full Time position
Listed on 2026-11-07
Job specializations:
  • Engineering
    Quality Engineering, Electrical Engineering, Test Engineer
Job Description & How to Apply Below
Location: Hopewell Junction

Job-:
Engineering, Quality & Reliability

Location:

Scottsdale, AZ, United States;
Allen, TX, United States;
Hopewell Junction, NY, United States

Schedule:

Full time Posted:
We are seeking a highly skilled Lead Reliability Engineer to join as the reliability architect for complex power-module and advanced-packaging platforms. This role will lead reliability strategy from concept through qualification and product release, translating customer use conditions and mission profiles into design-for-reliability requirements, characterization plans, and qualification strategies. Qualifications

Minimum requirements:

Bachelor's degree in Electrical Engineering, Materials Science, Mechanical Engineering, Physics, or a related technical field;
Master's degree or PhD preferred.
8+ years of relevant experience in semiconductor, power-electronics, packaging, or product reliability, including leadership of complex qualification or reliability programs.

Demonstrated experience with die- and package-level reliability, advanced packaging, power modules, and associated failure mechanisms.

Strong knowledge of reliability test methods, acceleration principles, qualification planning, and industry standards such as JEDEC, AEC-Q, and AQG 324, as applicable.

Experience translating customer use conditions or system mission profiles into reliability requirements and validation plans.

Working knowledge of statistical analysis and reliability methods using JMP, Relia Soft, Minitab, Python, or equivalent tools.

Experience leading cross-functional problem solving, failure analysis, root-cause investigations, corrective actions, and technical risk assessments.

Excellent written and verbal communication skills, including the ability to present complex technical topics, qualification status, and risk trade-offs to customers and executive stakeholders.

Demonstrated ability to manage multiple priorities and deliver high-quality results in a fast-paced development environment.

Ability to travel within the United States and internationally, as required.

Preferred qualifications:

Experience with high-power semiconductor devices and modules, including Si, IGBT, SiC, or GaN technologies.

Experience with thermal-mechanical reliability, interconnect reliability, power cycling, temperature cycling, humidity-bias testing, and lifetime modeling.

Experience supporting automotive or industrial customers and working within structured product-development and change-control processes.

Experience developing new test methods or test vehicles where existing industry-standard methods are insufficient.

Responsibilities
• Own the reliability strategy for complex power-module and advanced-packaging platforms, including die, interconnect, package, materials, and assembly-process qualification for high-power applications.

• Translate customer use conditions, system mission profiles, and application requirements into measurable reliability targets, acceleration models, stress conditions, and qualification plans.

• Apply physics-of-failure and design-for-reliability methods to identify critical failure mechanisms, define reliability margins, and influence design and material selections early in development.

• Develop and deploy best-in-class reliability test and characterization methods, including appropriate electrical, thermal, mechanical, environmental, and power-cycling stresses.

• Own reliability test planning and execution, including sample strategy, test conditions, acceptance criteria, schedules, logistics, data quality, and risk-based prioritization.

• Use statistical methods to analyze reliability data, establish confidence in conclusions, and support lifetime or degradation modeling where applicable.

• Partner with cross-functional teams to develop…
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