Fabrication Technician; Composite

* This position is eligible for a $500 Zel Tech Non-Employee Referral fee.

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We are seeking a skilled Fabrication Technician Composites to join our engineering and manufacturing team. This role is responsible for building high-quality prototype and limited-production composite components, with a primary focus on carbon fiber fabrication. The ideal candidate is a hands‑on technician with extensive experience in composite manufacturing processes, exceptional attention to detail, and the ability to work effectively in a collaborative, fast‑paced environment.

• Fabricate prototype and low-volume production composite components using carbon fiber, fiberglass, Kevlar, and other advanced composite materials.
• Perform precision hand lay‑up of carbon fiber into custom molds using a variety of composite manufacturing techniques.
• Prepare molds, tooling, and materials for fabrication, including cutting, kitting, vacuum bagging, and curing operations.
• Select and apply appropriate composite resins, adhesives, and reinforcement materials based on design and performance requirements.
• Execute composite finishing operations including trimming, bonding, sanding, machining, and inspection.
• Work closely with engineering to develop, refine, and improve manufacturing processes for prototype and production parts.
• Maintain high standards of workmanship while ensuring compliance with quality and safety procedures.
• Assist in the development and fabrication of tooling, fixtures, and manufacturing aids.
• Document fabrication processes and provide feedback for continuous process improvement.

• Must be a US citizen.
• High school diploma or equivalent.
• Must be able to obtain a secret security clearance.
• Minimum 5 years of direct experience in composite fabrication.
• Demonstrated experience with hand lay‑up carbon fiber fabrication using custom molds.
• Strong understanding of composite manufacturing methods, including wet lay‑up, vacuum bagging, prepreg processing, resin infusion, and other advanced composite fabrication techniques.
• Experience working with a variety of composite resin systems, including epoxy, vinyl ester, and polyester, with knowledge of proper selection and application.
• Successful background and drug screening check.

• Experience fabricating UAV, aerospace, or aircraft fuselage and wing structures.
• Technical certification in composite manufacturing or related field.
• Experience with 3D CAD modeling or drafting software.
• Experience operating and fabricating parts using 3D printers and CNC routers.
• Strong mechanical aptitude with the ability to interpret engineering drawings and specifications.
• Excellent hand skills and craftsmanship with meticulous attention to detail.
• Ability to identify and resolve fabrication issues while maintaining dimensional accuracy and cosmetic quality.
• Strong organizational skills and the ability to manage multiple projects simultaneously.
• Technical certification in Composite Manufacturing or a related discipline.
• Minimum of 5 years of direct composite fabrication experience.
• Aerospace, UAV, motor sports, marine, or other advanced composite manufacturing experience.

This position is best suited for an individual who enjoys building innovative products in a collaborative, small‑team environment. The successful candidate will be self‑motivated, dependable, quality‑focused, and comfortable working closely with engineers and fellow technicians to develop new products from concept through limited production. Must be able to lift up to 50 lbs. when required.

Founded in 1988 by Ret. Col. Jack L. Ezzell Jr., Zel Technologies is a trusted leader in national security,…