Manufacturing Engineering; Medical

Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence, and Transparency.

As a Staff Manufacturing Engineer, you will contribute to the full lifecycle of a massive 1 million square foot manufacturing facility expansion—from design and equipment specification through installation, commissioning, production startup, and scale-up to full capacity. You will be responsible for a process step, translating pilot-line processes into full-scale, stable, and repeatable production systems. This is a high-impact, high-ownership role requiring deep technical expertise and leadership

• Lead the evaluation, quote comparison, and selection of advanced manufacturing technologies and vendors. You will own the technical and financial side-by-side comparisons to ensure selected machinery meets our aggressive scaling and quality goals.
• Own equipment design/requirements, vendor performance and schedule, commissioning activities, process development, and production qualification for a major heavy production process (alloy production, casting, jet milling, powder production, pressing, and sintering operations).
• Develop and optimize manufacturing processes to improve throughput, quality, and equipment reliability. Monitor OEE results and station cycle times to drive yield and capacity improvements.
• Manage technical schedules, budgets, and deliverables aligned with company milestones and customer commitments.
• Provide hands-on support during production startup, helping stabilize processes and eliminate early bottlenecks.
• Develop and innovate new processes and equipment strategies (collaborating with R&D) to implement in future production lines, pushing Vulcan to achieve best-in-class magnet manufacturing.
• Ensure compliance with safety, environmental, and quality standards across all process activities.
• This position will require some interaction and travel to support equipment development reviews and Factory Acceptance Tests (FATs) as needed (estimated at %)
• Deliver the following deliverables:
  • Risk Assessments, Ergonomic Assessments, PFMEA.
  • Line Layouts, Process Flow Charts, Bill of Process (BOP), Station Cycle Times, Process Sheets, and Simulations.
  • CAD Drawings, Electrical & Pneumatic Drawings, and performing necessary Electrical and Pneumatic Calculations.
  • Quality Control Plans, R&R (Gage Repeatability and Reproducibility) Studies, Quality Checklists, and Process Checklists.
  • Work Instructions (SOPs), Calibration Procedures, Spare Parts Lists, Bill of Materials (BOM), and Maintenance Manuals.
  • HMI Controls Manuals, Vision Programs, MES Transactions Lists.
• Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business.

• Bachelor's degree in Mechanical Engineering, Materials Science, Metallurgical Engineering, or a related technical discipline with 7+ years of experience or a Master's degree with 5+ years of experience.
• Strong, hands-on experience creating, modifying, and validating complex equipment assemblies in CAD.
• A proven track record in heavy custom equipment design, vendor management, and full-cycle commissioning for thermal or raw material processing.
• Expert-level experience authoring and developing standard manufacturing documents (PFMEA, Control Plans, Work Instructions, and Process Flows).
• Ability to read, interpret, and create electrical schematics and pneumatic diagrams, including…