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Sr. Manufacturing Engineer-Thermal Assembly

Job in Royal Pines, Buncombe County, North Carolina, USA
Listing for: BorgWarner Turbo Systems LLC
Full Time position
Listed on 2026-11-04
Job specializations:
  • Manufacturing / Production
    Manufacturing Engineer, Quality Engineering
  • Engineering
    Manufacturing Engineer, Process Engineer, Quality Engineering
Salary/Wage Range or Industry Benchmark: 81000 - 111000 USD Yearly USD 81000.00 111000.00 YEAR
Job Description & How to Apply Below
Location: Royal Pines

Sr. Manufacturing Engineer - Thermal Assembly

Location:

Arden, NC

About Borg Warner

Borg Warner is a global leader in innovative and sustainable mobility solutions. We foster a diverse and inclusive environment, honor integrity, strive for excellence, and commit to responsibility for our communities and the environment. Our Arden campus features world-class technical centers and a cutting-edge manufacturing facility.

Our Culture

Borg Warner promotes and nurtures a diverse and inclusive environment, honors integrity, strives for excellence, and commits to responsibility for our communities and the environment, and builds on the power of collaboration. We believe the health and safety of our employees are a top priority.

Career Opportunities

We manage talent as seriously as we manage our businesses and encourage you to learn about our proud history, strong culture, technologies, and vision for the future. We offer positions locally and globally with over 80 locations in 19 countries.

Pay & Benefits

All positions start at an above market pay rate for that position.

Benefits are also above market and include the below for all fulltime employees:

  • Day 1 Medical Coverage with potential of no monthly premium
  • Onsite Health Clinic for employees and dependents (age 14 and over) at no cost
  • Dental, Vision, Life, AD&D, and Disability Coverage
  • Tuition Reimbursement Program after 18 months
  • Retirement Savings Plan (401k) with a matching program
  • Company paid holidays and vacation starting Day 1
Job Purpose

The Borg Warner Arden campus offers two world class technical centers and a cutting-edge manufacturing facility that designs and produces turbochargers, fans, and fan drive components for the automotive industry. The Arden campus offers a multitude of career opportunities and is in the beautiful mountains of Western North Carolina. This position will provide technical leadership and support for current manufacturing processes and practices in an automotive or commercial vehicle component production environment.

Key Responsibilities
  • This position is responsible for the support of manufacturing operations with respect to process development, improvement, testing, safety, quality, and cost.
  • Coordinates with Product Line Managers, vendors, customers, and Product Development engineering to ensure customer satisfaction and adherence to Borg Warner World Class manufacturing standards.
  • Develops and enhances effective automated and manual systems for machine tending, material handling, and assembly operations.
  • Develops and enhances manufacturing operations including thermal assembly, balancing, fluid transfer systems, servo pressing operations, as well as verification systems including in-process and post-process gauging methods/systems.
  • Generates RFQ specifications as required to source new equipment and custom tools.
  • Procures cost estimates and proposals to support planned growth, vetting suppliers for quality, capability, and reliability.
  • Leads sourcing of new equipment and custom tools from RFQ through final commissioning and start of production.
  • Coordinates with cross-functional team on project needs, timing, capital forecasting, spare parts procurement and stocking, etc.
  • Reviews and calculates labor, material, and other production costs along with reviewing schedules and future production requirements to assist management in decision making.
  • Analyzes and plans workflow, equipment placement and space requirements to improve manufacturing efficiency while adhering to health, safety, and environmental policies.
  • Coordinates equipment maintenance, preventative maintenance needs, and repair services with Maintenance team members.
  • Provides input to team via technical guidance for manufacturability, cost, testing, and process improvements.
  • Utilizes project management tools such as flow charting, mapping, PFMEA, and timelines to achieve optimal solutions while collaborating with other Manufacturing Engineers assigned to the operations.
  • Advances themselves technologically and applies such knowledge to best advise the organization, staying current on industry trends for equipment, tooling, gaging, testing and integration systems.
  • Drives 8D's for quality, or similar, issues in a responsible, timely, and productive manner. Thoroughly identifying the root cause(s) using systems and tools, implementing corrective actions, and complete verification of corrective action robustness is essential.
  • Maintains confidentiality of all privileged information.
  • Facilitates the change process at…
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