Engineer, Body Structure Design & Release Engineer

Engineer, Body Structure Design & Release Engineer

Job Category
:
Engineer

Requisition Number
: ENGIN
001384

• Posted :
  September 10, 2025
• Full-Time
• On-site

Showing 1 location

Novi, MI 48377, USA

• Develop the tube frame architecture and load paths for dune buggy and ATV platforms
• Build parametric NX models, drawings, and assemblies; apply GD&T; release in Teamcenter (TC)
• Create and own the EBOM/MBOM and PFEP (part numbers, revision control, sourcing, MOQ, lead time, packaging, containerization)
• Lead supplier DFM/DFA: tube sizing, bend radii/K-factors, notch details, weld access, fixture strategy, heat-affected zone considerations
• Run quick analyses (Sim Solid/Ansys) for stiffness, strength, buckling, and fatigue; validate with beam theory and joint hand calculations
• Drive cost targets using should-cost and quote reviews; propose value-engineering changes
• Define tolerance stacks; collaborate on weld fixtures and assembly sequencing to hit station time targets
• Support prototypes and builds (Alpha/Beta/DV/PV): resolve issues, author ECR/ECOs, verify first-time-through
• Work with suspension, powertrain, and packaging engineers to lock hard points and interfaces
• Document design rationale and test plans; prepare concise design reviews

Strong NX part/assembly/drafting skills and Teamcenter release experience

Hands‑on knowledge of tube materials and joining (e.g., DOM steel, 4130, MIG/TIG), bend/notch methods, laser tube cutting, and weld fixture basics

Proven PFEP and BOM ownership through multiple milestones.

Ability to defend decisions with first-principles reasoning, hand calculations, and quick FEA

Experience with off‑road/ROPS targets, torsional stiffness testing, and correlation to FEA

Familiarity with design for serviceability and field repair of welded structures.

Exposure to PPAP/APQP or equivalent lightweight release processes for low volume.

Basic cost modeling, should‑cost tools, and supplier quote analysis

Comfort with Sim Solid, Ansys Mechanical, and fatigue methods (e.g., weld detail categories).

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