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Thermal Engineer

Job in Novi, Oakland County, Michigan, 48377, USA
Listing for: KPIT
Full Time position
Listed on 2025-12-22
Job specializations:
  • Engineering
    Electrical Engineering, Systems Engineer, Energy Engineer, Mechanical Engineer
Salary/Wage Range or Industry Benchmark: 75000 USD Yearly USD 75000.00 YEAR
Job Description & How to Apply Below

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Job Description
  • Develop and implement thermal management strategies for high-power components, including batteries, inverters, electric motors, and power electronics, using tools such as ANSYS, GT-SUITE, and STAR-CCM+.
  • Conduct thermal simulations to evaluate and enhance the performance of cooling and heating systems under different operating conditions, such as high-speed driving, rapid acceleration, and charging.
  • Collaborate with powertrain, electrical, and control teams to integrate thermal management solutions into overall vehicle design, ensuring compatibility and efficiency.
  • Analyze heat transfer and cooling requirements, assessing the effectiveness of components like radiators, heat exchangers, and HVAC systems to maintain optimal operating temperatures, in electric and hybrid vehicle applications.
  • Optimize battery thermal management to ensure consistent performance, prolong battery life, and enhance vehicle range under various environmental conditions.
  • Validate thermal models against real-world data by conducting physical tests under different load and environmental conditions, adjusting simulation parameters as needed to improve accuracy.
  • Document thermal analysis results, preparing detailed reports with recommendations for design improvements to enhance cooling efficiency and component reliability.
  • Research and implement advanced cooling technologies, such as phase change materials, liquid cooling systems, and thermal insulation, to improve overall vehicle thermal performance.
  • Proficiency in thermal simulation tools like ANSYS, GT-SUITE, and STAR-CCM+.
  • Use expertise to correlate virtual to physical. Sign-off virtual performance based on simulation models.
Requirements
  • Designing and optimizing thermal management systems for vehicle components, focusing on the reliability and longevity of critical components such as batteries, power electronics, and electric motors.
Compensation and Benefits
  • Geo Blue PPO and HSA plan.
  • Met Life – Dental and Vision plan.
  • Healthcare and Dependent care flexible spending account (FSA).
  • 401k with employer match.
  • Company-paid Basic Life and Long-term disability insurance.
  • Voluntary benefits including Critical Illness, Hospital indemnity, accident insurance, theft, and legal service.
  • Employee Assistance Program.
  • Paid Holidays.
  • Employee discounts and perks.
  • Gym benefit.
Required Skills

Thermal management strategies, ANSYS, STAR-CCM+, thermal simulations, heat transfer analysis.

Supported Skills

HVAC systems.

Seniority level

Entry level

Employment type

Full-time

Job function

Engineering and Information Technology

Referrals increase your chances of interviewing at KPIT by 2x

Location:

Novi, MI | Salary Range: $–$ | Applied 3 weeks ago

Location:

Farmington Hills, MI | Salary Range: $75,000.00–$ | Applied 1 day ago

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