Thermal Engineer
Job in
Novi, Oakland County, Michigan, 48377, USA
Listed on 2025-12-22
Listing for:
KPIT
Full Time
position Listed on 2025-12-22
Job specializations:
-
Engineering
Electrical Engineering, Systems Engineer, Energy Engineer, Mechanical Engineer
Job Description & How to Apply Below
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Job Description- Develop and implement thermal management strategies for high-power components, including batteries, inverters, electric motors, and power electronics, using tools such as ANSYS, GT-SUITE, and STAR-CCM+.
- Conduct thermal simulations to evaluate and enhance the performance of cooling and heating systems under different operating conditions, such as high-speed driving, rapid acceleration, and charging.
- Collaborate with powertrain, electrical, and control teams to integrate thermal management solutions into overall vehicle design, ensuring compatibility and efficiency.
- Analyze heat transfer and cooling requirements, assessing the effectiveness of components like radiators, heat exchangers, and HVAC systems to maintain optimal operating temperatures, in electric and hybrid vehicle applications.
- Optimize battery thermal management to ensure consistent performance, prolong battery life, and enhance vehicle range under various environmental conditions.
- Validate thermal models against real-world data by conducting physical tests under different load and environmental conditions, adjusting simulation parameters as needed to improve accuracy.
- Document thermal analysis results, preparing detailed reports with recommendations for design improvements to enhance cooling efficiency and component reliability.
- Research and implement advanced cooling technologies, such as phase change materials, liquid cooling systems, and thermal insulation, to improve overall vehicle thermal performance.
- Proficiency in thermal simulation tools like ANSYS, GT-SUITE, and STAR-CCM+.
- Use expertise to correlate virtual to physical. Sign-off virtual performance based on simulation models.
- Designing and optimizing thermal management systems for vehicle components, focusing on the reliability and longevity of critical components such as batteries, power electronics, and electric motors.
- Geo Blue PPO and HSA plan.
- Met Life – Dental and Vision plan.
- Healthcare and Dependent care flexible spending account (FSA).
- 401k with employer match.
- Company-paid Basic Life and Long-term disability insurance.
- Voluntary benefits including Critical Illness, Hospital indemnity, accident insurance, theft, and legal service.
- Employee Assistance Program.
- Paid Holidays.
- Employee discounts and perks.
- Gym benefit.
Thermal management strategies, ANSYS, STAR-CCM+, thermal simulations, heat transfer analysis.
Supported SkillsHVAC systems.
Seniority levelEntry level
Employment typeFull-time
Job functionEngineering and Information Technology
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Location:
Novi, MI | Salary Range: $–$ | Applied 3 weeks ago
Location:
Farmington Hills, MI | Salary Range: $75,000.00–$ | Applied 1 day ago
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