Commissioning Controls Engineer

Commissioning Engineer – Material Handling Control Systems

This position can be Remote or based out of our home office in NJ. Extensive travel required, with on‑site work at warehouses, parcel conveyor systems, and sortation centers nationwide.

We are seeking a Commissioning Engineer with extensive technical expertise across various automation systems—with a particular emphasis on PLC‑based controls and HMI/SCADA solutions. In this role, you will be responsible for on‑site commissioning and troubleshooting of warehouse and parcel conveyor systems, sortation systems, VFDs, network switches, and integrated control interfaces. Your proficiency in working with distributed I/O blocks, interpreting electrical schematics, tracking as‑built changes, and resolving issues within complex sortation systems is essential to delivering seamless solutions to our customers.

• Commission and troubleshoot PLC‑based material handling and conveyor control systems at customer sites.
• Validate I/O, perform system testing, and fine‑tune configurations for optimal performance.

• Commission and optimize Variable Frequency Drives (VFDs) to ensure precise motor control in automation applications.
• Configure and troubleshoot industrial network switches to guarantee robust system connectivity.
• Commission sortation systems to ensure proper sequencing and throughput optimization.
• Troubleshoot and maintain distributed I/O blocks, ensuring reliable communication across system networks.

• Commission and integrate HMI/SCADA solutions that provide real‑time operational insights and control.
• Demonstrate strong expertise in programming and troubleshooting Allen‑Bradley PLC systems (including Control Logix and Compact Logix) and interfacing with HMI platforms, including Factory Talk, Aveva Edge, Ignition, and legacy systems.

• Read, interpret, and utilize electrical schematics to diagnose and resolve system issues quickly.
• Track and document as‑built changes to electrical schematics to ensure modifications during commissioning are precisely recorded and maintained.

• Work closely with electrical and mechanical teams to ensure seamless automation system integration.
• Provide technical support and training to operators and maintenance personnel.
• Diagnose and resolve complex hardware, software, and networking issues while ensuring strict adherence to industry standards and safety regulations.

• Maintain a flexible schedule with extensive travel to customer locations across the nation for commissioning projects and system optimization support.

Bachelor’s degree or equivalent experience in Electrical Engineering, Automation, Mechatronics, or a related field.

• Proven expertise in commissioning and troubleshooting PLC‑based control systems, with in-depth knowledge of Rockwell Automation’s Allen‑Bradley platforms (e.g., Control Logix, Compact Logix).
• Extensive experience with HMI/SCADA systems, including modern platforms such as Factory Talk, Aveva Edge, and Ignition as well as legacy HMI interfaces.
• Strong background in troubleshooting distributed I/O blocks, commissioning of VFDs, and industrial network switches.
• Proven experience in commissioning sortation systems to maximize efficiency and throughput.
• Ability to read and interpret electrical schematics and track as‑built changes for ongoing system maintenance.

• Excellent troubleshooting abilities, capable of diagnosing and resolving complex issues across hardware, software, and networking domains.
• Exceptional communication skills for effective collaboration with clients, vendors, and internal teams.
• Proven ability to work independently as well as collaboratively in fast‑paced, high‑pressure environments.

• Competitive salary with travel allowances
• Career advancement opportunities within a rapidly expanding industry
• Exposure to cutting‑edge technologies in automation and material handling systems
• Dynamic work environment:
  Experience diverse industrial settings and engage in continuous innovation
• Supportive culture:
  Join a team that values precision, technical excellence, and creative problem‑solving