Computer Aided Design Engineer

Director of Research and Development

Power Block is seeking a detail-oriented and highly skilled CAD Designer to join our Product Development team. This individual will play a key role in transforming product concepts into manufacturable designs by creating accurate 3D models, production drawings, and engineering documentation using Solid Works.

The ideal candidate possesses strong mechanical aptitude, a thorough understanding of manufacturing processes, and the ability to develop moderate to complex mechanisms and assemblies. This position works closely with Engineering, Quality, Manufacturing, Supply Chain, and Product Management to ensure products are designed for performance, manufacturability, durability, quality, and cost.

Reasonable accommodations may be made to enable individuals with disabilities to perform these essential functions.

• Develop and maintain detailed 3D models, assemblies, and production drawings using Solid Works.
• Create manufacturing-ready drawings including dimensions, GD&T, tolerances, materials, finishes, and assembly requirements.
• Design and document moderate to complex mechanical assemblies, components, and mechanisms.
• Review designs for manufacturability, assembly efficiency, serviceability, and cost optimization.
• Collaborate with engineers, quality personnel, manufacturing, and suppliers throughout the product development process.
• Maintain Engineering Change Orders (ECOs), revision history, and engineering documentation.
• Assist with prototype development, product validation, and design improvements.
• Develop exploded views, assembly instructions, bills of materials (BOMs), and supporting documentation.
• Maintain company CAD standards, drawing templates, and engineering best practices.
• Organize and maintain engineering files within the Product Data Management (PDM) system or designated alternative.
• Convert legacy drawings into current Solid Works standards when required.
• Support continuous improvement initiatives and participate in design reviews.

• Associate degree in Mechanical Design, CAD Technology, Drafting, Engineering Technology, or related field; equivalent experience will also be considered.
• Minimum of 3 years of professional Solid Works experience preferred.
• Strong understanding of manufacturing drawings, dimensioning practices, and geometric dimensioning and tolerancing (GD&T).
• Experience designing mechanical assemblies and production components.
• Proficiency with Microsoft Office applications.
• Excellent organizational, communication, and problem-solving skills.

Experience with one or more of the following is highly desirable:

• Injection molded plastic components
• Weldments and fabricated assemblies
• Machined components
• Product Data Management (PDM) systems
• Fitness equipment or consumer product development
• Design for Manufacturing (DFM) and Design for Assembly (DFA)

• Mechanical aptitude
• Critical thinking and problem solving
• Manufacturing knowledge
• Organization and time management
• Collaboration and teamwork
• Effective written and verbal communication
• Continuous learning and adaptability

This position may have supervisory responsibilities in the future.

This position is primarily office-based with regular interaction in manufacturing and prototype areas. Occasional exposure to production equipment, assembly operations, and warehouse environments may occur while supporting product development, testing, or manufacturing activities. Appropriate safety procedures and personal protective equipment will be provided when required. Partial work from home options can be discussed.

Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.

• Prolonged periods working at a computer workstation.
• Frequently communicate with team members in office and manufacturing environments.
• Occasionally walk throughout the office, laboratory, warehouse, and manufacturing areas.
• Occasionally lift or move materials, prototypes, or components up to 50 pounds.
• Ability to inspect small components and engineering drawings requiring close visual attention.

Full-time, Exempt

The typical schedule is Monday through Friday. Occasional flexibility may be required to support project deadlines, testing activities, or production schedules.

Occasional local travel may be required. Limited domestic or international travel (less than 10%) may be…