Senior Mechanical Design Engineer - Aerospace Structures

Our client is at the forefront of aerospace innovation and is seeking an accomplished Senior Mechanical Design Engineer to join their fully remote, high-caliber team. This role is critical for the design and development of advanced aerospace structures and components. As a remote-first organization, we value autonomy, collaboration, and the ability to deliver exceptional results from anywhere. You will be instrumental in pushing the boundaries of aerospace engineering, working on projects that redefine flight technology.

This is a unique opportunity for a dedicated engineer to contribute their expertise to impactful missions, operating remotely and collaborating with a global network of experts. If you are passionate about aerospace and excel in a remote setting, this role in Durban, Kwa Zulu-Natal, ZA (or other remote locations) is for you.

Lead the design and analysis of complex aerospace structural components and systems, ensuring structural integrity and performance under extreme conditions. Develop detailed 3D CAD models and 2D manufacturing drawings using industry-leading software such as CATIA or Solid Works. Perform advanced Finite Element Analysis (FEA) to assess stress, strain, vibration, and thermal characteristics of aerospace structures. Collaborate effectively with a geographically dispersed team of engineers, including stress analysts, materials specialists, and manufacturing engineers, via virtual collaboration tools.

Ensure designs comply with stringent aerospace standards (e.g., AS9100, FAA/EASA regulations) and customer specifications. Contribute to material selection processes, considering factors like strength-to-weight ratio, fatigue life, and environmental resistance. Support prototype development, testing, and validation activities, analyzing test data to refine designs. Identify and implement innovative design solutions to address challenges related to weight reduction, aerodynamic efficiency, and manufacturing feasibility.

Prepare and present technical reports, design reviews, and documentation to internal stakeholders and clients. Mentor junior engineers and provide technical leadership within the remote engineering group.

Bachelor's degree in Mechanical Engineering or Aerospace Engineering;
Master's degree strongly preferred. Minimum of 7 years of experience in mechanical design engineering, with a significant focus on aerospace structures and/or airframe components. Expertise in CAD software relevant to the aerospace industry (e.g., CATIA V5/V6, Solid Works). In-depth knowledge and practical application of FEA software (e.g., NASTRAN/PATRAN, ANSYS) for structural analysis. Thorough understanding of aerospace materials (e.g., aluminum alloys, composites, titanium) and their behavior under load.

Familiarity with aerospace manufacturing processes (e.g., machining, composite layup, additive manufacturing). Proven ability to manage complex design tasks independently in a remote work environment. Strong analytical and problem-solving skills, with meticulous attention to detail. Excellent written and verbal communication skills for effective remote teamwork and reporting. Ability to work effectively and proactively within a distributed team structure. Must be legally authorized to work remotely and reside within or near Durban, Kwa Zulu-Natal, ZA
, or other approved remote jurisdictions.

Our client provides a competitive remuneration package, including a substantial annual salary and potential performance bonuses. Comprehensive health, dental, and vision insurance are provided, along with a robust retirement savings plan. We offer generous paid time off and encourage continuous learning through dedicated professional development budgets and training programs. This role supports a healthy work-life balance through its fully remote nature, providing the flexibility to work from your preferred location within Durban, Kwa Zulu-Natal, ZA or other remote areas.