Senior Mechanical Design Engineer - Aerospace Structures

Our client, a leader in aerospace innovation, is seeking a highly experienced Senior Mechanical Design Engineer to join their fully remote, world-class engineering team. This position is integral to the design and analysis of critical aerospace structural components and systems. You will leverage your expertise to develop cutting-edge solutions that meet the rigorous demands of the aerospace industry. The role requires a deep understanding of structural mechanics, materials science, and advanced CAD/CAE tools, coupled with exceptional remote collaboration skills.

This is a unique opportunity to contribute to pioneering aerospace projects from anywhere, with the role supporting our strategic engineering initiatives related to Upington, Northern Cape.

• Design and develop complex mechanical structures and components for aerospace applications using advanced CAD software.
• Perform comprehensive structural analysis, including Finite Element Analysis (FEA), to assess performance under extreme conditions.
• Conduct vibration, thermal, and fatigue analysis to ensure structural integrity and longevity.
• Collaborate effectively with a global, remote team of engineers (structural, systems, materials) to achieve project objectives.
• Create detailed engineering drawings, specifications, and material selection reports compliant with aerospace standards.
• Oversee and guide the prototyping and testing phases, including validation of designs against stringent requirements.
• Troubleshoot complex design challenges and propose innovative, efficient solutions.
• Ensure strict adherence to aerospace industry standards (e.g., AS9100, MIL-STD) and regulatory requirements.
• Mentor junior engineers and contribute to the technical development of the team.
• Stay abreast of the latest advancements in aerospace materials, design methodologies, and simulation techniques.

• Master's degree in Mechanical Engineering or Aerospace Engineering with a specialization in structures.
• Minimum of 8 years of progressive experience in the design and analysis of aerospace structures.
• Expert proficiency in advanced 3D CAD software (e.g., CATIA V5/V6, Siemens NX) and sophisticated FEA tools (e.g., ANSYS Mechanical, Abaqus).
• Deep understanding of aerospace materials (composites, alloys), failure modes, and manufacturing processes.
• Proven experience with aeroelasticity, buckling, and dynamic analysis.
• Exceptional problem-solving and analytical skills with meticulous attention to detail.
• Excellent communication and collaboration skills, essential for effective remote team operation.
• Demonstrated ability to lead technical design efforts and mentor junior engineers.
• Experience working in a remote or distributed engineering environment is highly preferred.
• Familiarity with aerospace certification processes.

Our client offers an industry-leading compensation package, including a high base salary, substantial performance bonuses, and excellent benefits. We provide a fully remote work environment with flexible hours, supported by cutting-edge digital collaboration tools. Opportunities for professional development include advanced training, industry certifications, and attendance at international aerospace conferences. You will be part of a visionary company shaping the future of aviation, working on technically challenging and rewarding projects with global impact, while supporting our engineering focus areas concerning Upington, Northern Cape.