Lean Manufacturing Engineer
Richards Bay, 3900, South Africa
Listed on 2026-11-04
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Manufacturing / Production
Lean Manufacturing / Six Sigma
Our client, a prominent manufacturing organization in the automotive supply sector, is seeking a dedicated Lean Manufacturing Engineer to enhance operational efficiency at their facility in Richards Bay, Kwa Zulu-Natal . This role is central to driving continuous improvement initiatives using Lean principles and methodologies. The successful candidate will be responsible for identifying waste, streamlining processes, and fostering a culture of operational excellence throughout the production environment.
This is an excellent opportunity to join a company committed to innovation and efficiency, offering a hybrid work model that balances on-site collaboration with flexible remote work. You will play a vital role in optimizing workflows, reducing lead times, and improving overall productivity and quality in a key industrial region.
- Implement and champion Lean Manufacturing principles (e.g., Kaizen, 5S, Value Stream Mapping, JIT) across all production areas.
- Identify and eliminate waste (Muda) in processes, focusing on overproduction, waiting, transportation, inventory, motion, over-processing, and defects.
- Conduct Gemba walks and process analyses to identify root causes of inefficiencies and implement corrective actions.
- Develop and lead Kaizen events and continuous improvement projects.
- Train and mentor production staff and other team members on Lean methodologies and tools.
- Establish and track key performance indicators (KPIs) related to Lean initiatives, such as lead time, cycle time, and defect rates.
- Collaborate with production management and engineering teams to integrate Lean principles into daily operations and strategic planning.
- Document best practices and ensure standardized work procedures are implemented and followed.
- Support the implementation of Total Productive Maintenance (TPM) initiatives.
- Contribute to the development and maintenance of a strong safety culture within the manufacturing environment.
- Bachelor's degree in Industrial Engineering, Manufacturing Engineering, or a related discipline.
- Minimum of 3 years of experience in a Lean Manufacturing or Continuous Improvement role.
- Proven experience in applying Lean tools and methodologies to achieve measurable improvements in production efficiency and cost reduction.
- Strong understanding of value stream mapping, 5S, Kaizen, and other Lean techniques.
- Excellent analytical, problem-solving, and organizational skills.
- Effective communication and facilitation skills, with the ability to train and motivate teams.
- Experience in the automotive or manufacturing sector is advantageous.
- Ability to work effectively both independently and as part of a collaborative team.
- Proficiency in data analysis and reporting.
- Must be eligible to work in South Africa .
Our client provides a competitive salary, a comprehensive benefits package including medical aid and retirement planning, and opportunities for professional growth and development. The hybrid work model offers flexibility, combining valuable on‑site engagement with the convenience of remote work. This role offers the chance to significantly impact operational efficiency within a key industrial hub in Richards Bay, Kwa Zulu-Natal , and contribute to a company culture that values continuous improvement and employee well‑being.
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