Specialty Folder Gluer Operator

Position Summary

We are seeking an experienced and motivated Specialty Folder Gluer Operator to join our production team in the corrugated packaging industry. This position plays a critical role in ensuring efficient operation of high-speed specialty folder gluer machines, maintaining the highest standards in safety, quality, and productivity. The ideal candidate will have a solid background in machine setup and operation, leadership experience, and a strong understanding of finishing operations within a corrugated manufacturing environment.

• Lead and support a production crew of 3 or more team members with a strong focus on safety, quality control, housekeeping, and production efficiency.
• Collaborate with Design, Client Services, Scheduling, Sales, and Maintenance teams to coordinate order fulfillment and pre-production planning to meet customer specifications and deadlines.
• Ensure compliance with all plant safety procedures, quality assurance protocols, and standard operating procedures (SOPs).
• Operate and set up a variety of specialty folder gluer equipment (e.g., Bobst, J&L, Revi-Cart, or equivalent) according to job specifications.
• Set and calibrate machine components including:
  • Feeder belts, folding fingers, back fold mechanisms
  • Glue systems and patterns (cold or hot melt applications)
  • Folding rails, rollers, delivery belts, and compression sections
• Perform and document incoming material inspections, in-process quality checks, and final product verifications to meet ISO or GFSI standards (if applicable).
• Monitor and achieve target setup times and run speeds while minimizing machine downtime and scrap.
• Communicate with supervisors for reassignment or machine downtime management, escalating mechanical issues to the Maintenance Department as necessary.
• Accurately input production data using manufacturing software or ERP system (e.g., Amtech or similar).

• Perform machine setup and quality checks at the beginning of each shift.
• Input shift production data, scrap, downtime, and performance metrics into production tracking software.
• Complete all required inspection documentation (e.g., performance logs, quality checklists, job tickets).
• Maintain a clean and organized work area in compliance with 5S and lean manufacturing principles.
• Ensure glue tanks, nozzles, and application systems are cleaned and operating efficiently.

• Coordinate with Maintenance and Production Supervisors to ensure machines receive preventative maintenance and cleaning.
• Review job changeovers and recommend improvements for efficiency and quality.
• Support training and onboarding of new team members and cross‑train operators on specialized equipment as needed.
• Participate in departmental safety meetings.

• Analyze production, downtime, and quality data to identify trends and propose corrective actions.
• Assist in the calibration of quality inspection devices and review Standard Work procedures.
• Execute scheduled and unscheduled preventative maintenance tasks including belt adjustments, lubrication, and part replacements.
• Safely handle, dispose of, and label adhesive waste and production scrap according to company policy and environmental regulations.
• Assist in the transition and setup for new product launches, prototyping, or customer trials.

• Strong mechanical aptitude with the ability to troubleshoot and adjust high‑speed folder gluer equipment.
• Working knowledge of corrugated substrates, folding/gluing specifications, and finishing processes (e.g., crash‑lock bottom, four‑corner, six‑corner, etc.).
• Effective team leadership and communication skills to supervise and motivate a small crew.
• Detail‑oriented with strong analytical, organizational, and time‑management skills.
• Competency in using Microsoft Office, ERP systems, and production reporting software.
• Ability to read and interpret technical drawings, job tickets, and QA documents.

• High school diploma or equivalent required.
• 3–5+ years of hands‑on experience operating specialty folder gluers in the packaging industry.
• Previous leadership or team‑lead experience is highly desirable.

• Ability to stand, bend, and lift for extended periods (up to 12‑hour shifts).
• Must be able to lift up to 50 lbs and operate equipment in a manufacturing environment.
• Tolerance to noise, dust, and adhesives commonly found in corrugated facilities.