Controls Engineer

Wunderlich-Malec Engineering (WM) is a 100% employee-owned ESOP and one of the largest and most well-established engineering companies in the United States. When you join WM you become part of a company that is:

• 100% employee-owned with 40+ years of industry history
• Rated as a top System Integrator Giant

We have a Controls Engineer position open in Orlando, FL. This position is responsible for electrical/controls engineering on large scale projects. Project requirements involve control system design from scratch (hardware/software/network), electrical panel design and power calculations, risk assessment, component selection and configuration, control system programming, and control system installation/commissioning.

• Must be organized, technically competent, have effective oral and written communications, experienced in working in a multi-disciplined environment and interfacing with engineers, designers, and drafters
• Responsible for system design from blank sheet of paper to create concept of electrical/control/system components based on project requirements
  • Experience doing design via drafting software (AutoCAD preferred)
• Provide input, and system modification as needed, for system integration with other project disciplines
  • Able to interface with facility design to optimize panel location minimizing voltage drop and designing a more efficient system hardware layout
• Manage vendor scope to verify safety, functionality, and all contract requirements are satisfied
• Ensures design complies with any local or government agency design/implementation codes in addition to client codes/standards
• Knowledge of analyzing system design for Hazard analysis development and mitigation
• Design and analysis for safety critical parts within a control system
• Designing redundant mitigations in system to increase safety and reliability
• Designing systems with complex motion and integration from automated systems
• Develops documents of system configuration and design. Documents include Description of operation, Detailed control system design description, panel assembly drawings and schematics, termination drawings, network layout, system implementation/acceptance test plans, system routine maintenance/job plans
• Able to perform the following system design calculations/analysis:
  Short circuit protection, harmonics, noise reduction / cancellation, power consumption, load flow, short circuit protection, protective relay / circuit design, ground fault monitoring, safety system implementation (SIL/PL rating knowledge is preferred)
• Designs, develops, and implements DCS/PLC control system (logic software) to meet process requirements. As well as the ability to understand and implement client design standards for software system
• Understanding of control system components and instrumentation to properly design software interface/control to achieve system functionality
• Develops documents detailing control/software configuration and design. Documents include:
  Theory/Description of operation, Detailed control system design description, Software design plan, Detailed software implementation/description, system implementation/acceptance test plans
• Knowledge of design, troubleshooting, and code implementation for the following programming languages:
  Ladder logic (required), C++ (preferred), visual basic (preferred), and structured text (required)
• Ability to perform processor loading calculations, scan time analysis, input/output response timing analysis, control system network delays analysis, and program task/code block priorities/timing management/interface
• Can design code that is efficient (not processor resource heavy) while maintaining a minimalist implementation to help facility future modifications and understanding by client post turnover. This includes providing any documentation and/or tools that will assist with program understanding and troubleshooting
• Ability to diagnose control system issues during troubleshooting to assist in determining root cause (trending, system analysis, test logic, etc.)
• Ability to minimize secondary faults from occurring within logic by programming “smart” diagnostics that can determine root…