BFS Mechanic

Job Details:

Job Location:

Tamarac, FL 33321, Position Type:
Full Time,

JOB SUMMARY:

As the subject matter expert for the operation of Blow-Fill-Seal (BFS) equipment, the BFS Technician plays a pivotal role in ensuring the seamless and efficient production of high-quality pharmaceutical products.

The BFS Technician will be responsible for equipment changeovers, startup, troubleshooting, and major adjustments during ongoing production. Additionally, the role involves supporting maintenance activities, process optimization, and training operators on standard operating procedures (SOPs) as well as on the job training (OJT). The ideal candidate should possess technical expertise in BFS technology and demonstrate the ability to work effectively in a fast-paced manufacturing environment.

• Equipment Changeovers:
  Perform efficient and accurate equipment changeovers to facilitate smooth transitions between different BFS products and configurations.
• BFS Startup and Major Adjustments:
  Ensure proper setup of the BFS parison, mould, and punch during BFS startup and make necessary major adjustments to maintain product quality and production efficiency.
• Fill Assessment and Vacuum Leak Test:
  Conduct fill result assessments and vacuum leak tests, ensuring the fill result meets pre-determined acceptance criteria before releasing the BFS line for production.
• Troubleshooting:
  Respond promptly to any issues that arise during BFS production, troubleshoot equipment malfunctions, and implement corrective measures to minimize manufacturing downtime.
• Printer and Labeler Support:
  Assist in troubleshooting and making major adjustments to printers and labelers if operators are unable to resolve issues at the printing/labelling line.
• Support Factory Maintenance Mechanics:
  Collaborate with factory maintenance Mechanics during major preventive maintenance and repairs, providing technical expertise and support.
• Process Optimization:
  Continuously monitor BFS production processes and identify opportunities for improvement, implementing optimization measures to enhance efficiency and product quality.
• SOP Development and Training:
  Revise existing SOPs and develop new ones as needed. Train operators and other team members on proper procedures to ensure adherence to best practices.
• BFS Operator Course:
  Contribute to and conduct training sessions for BFS operators, equipping them with the necessary knowledge and skills to excel in their roles.
• Support Investigations:
  Assist in investigations of deviations, incidents, non-conformances, and safety issues, contributing technical expertise and data analysis.
• Training and Development:
  The BFS Mechanic plays a pivotal role in actively engaging and driving the comprehensive training program for BFS processes. This encompasses targeted training initiatives, such as participating in best practices exchanges, industry seminars, and workgroup activities, followed by sharing the acquired knowledge through presentations, with the aim of enhancing the organization's overall understanding and proficiency in BFS technology. By taking the lead in fostering a culture of continuous learning, the BFS Mechanic contributes to the continuous improvement and excellence of our production operations.
• Compliance:
  This individual understands and complies with SOPs, Environmental, Health, Safety, Regulatory and Quality requirements.

• Team member for problem solving to resolve production and quality issues.
• Participation in internal, regulatory and third-party audits.
• Participates in department training as a trainer and as a trainee.
• Keep effective working relationship with the staff and personnel contacted in the course of duties.
• Provides support for process improvement…