Hydroform Operator; in Class Aerospace Manufacturing

Job Title: Hydroform Machine Operator
Industry: Aerospace Manufacturing
Job Type: Full-Time

We are seeking an experienced Hydroform Machine Operator to join a growing aerospace manufacturing company. The ideal candidate will have hands-on experience operating hydro forming equipment to produce precision sheet metal components used in aerospace applications.

This position requires strong mechanical aptitude, the ability to interpret engineering drawings and blueprints, and a thorough understanding of metal forming processes, tooling, and aerospace quality standards.

• Set up, operate, and monitor hydro forming machines to manufacture precision aerospace sheet metal components.

• Perform hydro forming operations using hydraulic pressure to form aluminum, stainless steel, titanium, and other aerospace-grade materials.

• Read and interpret engineering drawings, blueprints, work instructions, and manufacturing specifications.

• Select, install, and properly align forming dies, tooling, and fixtures.

• Adjust machine settings, including hydraulic pressure and forming parameters, to achieve required part dimensions and tolerances.

• Inspect finished components for dimensional accuracy, surface defects, cracks, wrinkles, and other nonconformities.

• Utilize precision measuring instruments, including calipers, micrometers, height gauges, and templates.

• Perform first-piece inspections and in-process quality checks.

• Identify and troubleshoot forming defects, tooling issues, and equipment malfunctions.

• Perform routine preventive maintenance and maintain a clean, organized work area.

• Document production activities, inspection results, and manufacturing records in accordance with company procedures.

• Follow aerospace manufacturing standards, safety regulations, and quality management requirements.

• Collaborate with engineering, quality assurance, and production personnel to improve manufacturing processes.

• Minimum 2 years of experience in hydro forming, sheet metal forming, or precision metal fabrication preferred.

• Previous experience in aerospace or defense manufacturing strongly preferred.

• Experience setting up and operating hydroform presses or similar hydraulic forming equipment.

• Ability to read and interpret aerospace blueprints, engineering drawings, and technical specifications.

• Knowledge of sheet metal forming techniques, material properties, and tooling applications.

• Familiarity with aerospace materials, including aluminum, stainless steel, Inconel, and titanium.

• Experience using precision measuring tools and performing dimensional inspections.

• Understanding of manufacturing tolerances, quality control procedures, and production documentation.

• Ability to work independently and troubleshoot machine or production issues.

• Strong attention to detail, mechanical aptitude, and commitment to producing high-quality components.

• Experience with aerospace sheet metal fabrication, stretch forming, press brake operations, or related forming processes.

• Familiarity with AS9100 quality management systems.

• Experience working with tight-tolerance aerospace components.

• Knowledge of first article inspection (FAI) requirements and AS9102 documentation.

• Experience with hydraulic press setup, die changes, and tooling adjustments.

• Familiarity with lean manufacturing and continuous improvement practices.

• Ability to stand for extended periods and perform repetitive manufacturing tasks.

• Ability to lift up to 50 pounds, with or without reasonable accommodation.

• Comfortable working around hydraulic machinery, industrial equipment, and manufacturing tooling.

• Ability to wear required personal protective equipment (PPE).

• Opportunity to work on precision components supporting the aerospace and defense industries.

• Stable, full-time employment in a specialized manufacturing environment.

• Opportunities for professional development and advancement.

• Collaborative, safety-focused workplace committed to quality and operational excellence.